puraDYN MTS 240 Standard Installation Manual Download Page 4

19-00134_MTS40-240_Standard_Installation_Manual_082819_Rev3.Docx

 

  Page 4 of 25 

 

 

 
 
SEQUENCE ( I )

 - Installation Steps Overview 

 

1.  Check parts list against parts received.  
2.  Call  Puradyn  toll-free  (in  North  America)  at  1-866-787-2396  or  +1  561-547-9499  if  any 

parts are missing or damaged. 

3.  Read this installation manual to get familiar with the installation process.  

 

4.  Prepare to survey equipment or vehicle at the suggested mounting location.  
5.  Verify  adequate  physical  Unit  clearance,  accessibility  of  oil  sample  valve  &  room  for  oil 

sample bottle, also enough clearance to change filter element. 

6.  Inspect  the  new  pre-assembled  Unit,  identify  each  Parts  Bag  (provided),  Bolt  Bag,  and 

return fittings.  

7.  Prepare to mount pre-assembled Unit onto the designed location. 
8.  Prepare to drain old oil completely from equipment. 

9. 

Prepare to install new OEM full flow filter per OEM instructions. 

Note:

 Use of a heavy-duty 

synthetic media full-flow filter is recommended, so that the full-flow filter element remains 
intact through an extended oil service interval.

 

10. Prepare  to  take  an  oil  sample  from  the  drained  oil  to  use  as  a  reference  of  the  current 

engine and oil condition. 

11. Prepare to install 

pura

DYN

® 

System oil supply (pressure) line.   

12. Prepare to install 

pura

DYN

® 

System oil return line.  

13. After system installation completed, please go to System Start-Up section of this manual 

for step by step procedures. 

 

 

 

Important Continuous Maintenance Reminders 

 

 

Please  review  maintenance  schedule  for  recommended  filter  change  intervals 

–  if  you 

need  help  generating  your  oil  service  interval  schedule  with 

pura

DYN

® 

System,  call 

Puradyn’s technical support staff. 

 

Use Oil Analysis to confirm oil is good for continued use. 

 

Maintain a good preventive maintenance program on engine and equipment. 

 

Routinely check oil level using engine dipstick. 

 

Change bypass filter cartridge according to oil analysis recommendation. 

 

Please reference to System Startup page for adding required quantity of (charging) oil and 
the added oil must be compatible with oil already in the system.  Example. API

–CJ-4 (API 

category and brand may have differences in the additive package).

Summary of Contents for MTS 240

Page 1: ...19 00134_MTS40 240_Standard_Installation_Manual_082819_Rev3 Docx STANDARD INSTALLATION MANUAL puraDYN Bypass Oil Filtration Systems MTS 40 60 240...

Page 2: ...ENCE III Install Oil Return Gravity Flow Line 10 Unit Return Fitting Determine Oil Return Location Hose Routing 11 SEQUENCE IV puraDYN System Start Up 12 Sampling Oil Procedures 13 Oil Analysis Data I...

Page 3: ...As the oil travels through the filter element it passes through a time released additive package designed to replenish depleted base additives thereby maintaining the oil s chemical balance and visco...

Page 4: ...low filter element remains intact through an extended oil service interval 10 Prepare to take an oil sample from the drained oil to use as a reference of the current engine and oil condition 11 Prepar...

Page 5: ...st maintain a continuous downward slope Maintain enough space both horizontal and vertical so the unit including mounting hardware will not interfere with engine parts suspension components steering l...

Page 6: ...tion technical assistance please call Technical Support Toll free in North America at 1 866 PURADYN 866 787 2396 or 1 561 547 9499 CAUTION NOT RECOMMENDED to drill new holes or weld into equipment fra...

Page 7: ...lease also review metering jet assembly drawing for maintenance procedures Step 2 After locating the oil port that you will be connecting to use the 90 shutoff valve supplied from the kits bag and ins...

Page 8: ...e following manner a The shoulder nut has a reverse thread and must be screwed on in a counterclockwise direction As soon as the nut starts to thread insert the flared insert portion into the shoulder...

Page 9: ...been installed properly connect the pressure hose onto the shut off valve fitting and route the hose to the Unit Step 4 Connect supply pressure hose that was routed from the engine side Step 3 to the...

Page 10: ...th of hose has been pre determined Specification Use 5 8 I D 1 500 psi oil rated hose Puradyn part 08 00004 Parker 201 12 RL or equivalent NOTE Any equipment or application subject to harsh operating...

Page 11: ...e analyzed and compared with future oil analysis Install 5 8 Return hose onto the 90 elbow fitting or optional banjo fitting and connected to the oil drain plug hole Using supplied hose clamp to secur...

Page 12: ...Note Additional oil requirements for charging up the new or replacement puraDYN filter element For OEM full flow filters depending on size and orientation can hold an additional quantity of oil not s...

Page 13: ...ting temperature Open oil sample valve Draw off 1 cup of oil to purge sediment from oil sample valve Open oil sample bottle and draw off oil to fill until 3 4 full Close lid on bottle Fill out oil sam...

Page 14: ...ce is the interpretation of the test data Typical Oil Analysis Report usually presents the data in an easy to understand format and results Typical puraDYN oil analysis conducted by an independent lab...

Page 15: ...flow filter and take an oil analysis sample 3 Thereafter change the scheduled puraDYN replacement filter and perform oil analysis at the interval shown below or as oil analysis recommend or indicates...

Page 16: ...unit is not functioning properly check the following conditions and correct as indicated 1 Restricted oil flow Remedy Shutoff valve closed Open valve Filter dirty and clogged Replace with new filter...

Page 17: ...boats generators or any other types of industrial equipment with an engine or pressurized lubricating system Q Will the installation of the puraDYN System on my engine or other type of equipment affec...

Page 18: ...of the engine or the OEM full flow filter Q At what rate does the puraDYN System clean the oil A The puraDYN System cleans the oil at approximately 6 gallons per hour at 65 psi Q What is the puraDYN...

Page 19: ...ply hose from each supply fitting residual oil may still be present in fittings bypass system or hose Blow out the oil supply hose with high air pressure before proceeding to refastening supply hose F...

Page 20: ...OT 4 Remove the filter by firmly pulling up on the wire handle Note Be sure to save the new filter plastic bag and reuse for spent filter in order to prevent oil spills 5 Insert the new filter into th...

Page 21: ...rench 6 Cutting crimping and wire stripping pliers 7 Hacksaw 8 Utility knife 9 Center punch 10 Optional banjo fitting to make return hose connection to engine 11 3 16 I D high pressure hose 12 5 8 I D...

Page 22: ...claims including bodily injury based on the deficiency of the puraDYN system the legal stipulations apply see below This warranty does not cover any economic loss including without limitation communi...

Page 23: ...other than recommended oil changes 3 the puraDYN is installed on an engine in which the replacement engine oil meets or exceeds the engine manufacturer s recommended grade of engine oil 4 the proper p...

Page 24: ...EM Interval Engine Hours Hrs or Miles Log 0 hrs Log Log Log Log Oil Analysis Sample Sample Date Sample Date Sample Date Sample Date Sample Date puraDYN Filter Change Date Change Date Change Date Chang...

Page 25: ...N 787 2396 F 1 561 547 8629 http www puradyn com Protect Your Investment REGISTER YOUR PRODUCT FOR WARRANTY COVERAGE Online at www puradyn com Purchased by _________________________________ Date _____...

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