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ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX

INVERTER MMA/ARC SMART WELDER MAX SERIES

·

user’s manual

·

HW-YF-240D-A1

6

4. ACCESSORY DRAWING

Picture 4-1 Electrode holder with cable

Picture 4-2 Earth clamp with cable

Picture 4-3 Connector assembly way

Picture 4-4 Internal hexagonal wrench

5. INSTALLATION INSTRUCTION

If the connecting cable is too long, it will have a great influence on the arcing performance as well

as the stability of the welding performance. Therefore,please use the recommended length.If you want
to reduce the voltage drop, please use a cable with a larger cross section.

1) Ground the cables with section area no less than 6mm

2

to the housing,the way is connecting

screw in the back of the power source to ground device;

2) Connect the power cable to the distribution box with the corresponding voltage level of the

welder . Do not connect the wrong voltage and ensure that the fluctuation of the input voltage is within
the allowable range;

3) Make sure that the input power cable, output electrode holder, and output earth clamp are

reliably connected. For the output interface, refer to the connection method below and tighten it
clockwise;

4) Please pay attention to the connecting terminal, DC welding machine has two connecting ways:

positive connection and negative connection. Positive connection: connect the electrode holder with
“-” terminal,while workpiece with the “+” terminal. Negative connection: workpiece with the“-”
terminal, holder with the “+” terminal. Choose suitable way according to the working situation. If
unsuitable choice is made,it will cause unstable arc, more spatters and conglutination. If such problems
occur, please change the polarity of the fastening plug.

Grounding

Picture3-2 ARC250MAX/ARC315MAX

Summary of Contents for ARC 160 MAX

Page 1: ...INVERTER MMA ARC SMART WELDER MAX SERIES USER S MANUAL PLEASE CAREFULLY READ THIS MANUAL BEFORE ASSEMBLY USEING OR MAINTAINANCE ...

Page 2: ...se check the VRD device per the safety rule while operating The dust smoke or gas caused by welding are bad for health Please use local exhaust ventilation equipment and respiratory protective equipment When operating in narrow places please check and accept monitoring of adequate ventilation wearing of respiratory protective equipment Please don t use the welder in the degreasing cleaning and spr...

Page 3: ...SCRIPTION 2 2 TECHNICAL PARAMETERS TABLE 3 3 PANEL FUNCTION INSTRUCTION 4 4 ACCESSORY DRAWING 5 5 INSTALLATION INSTRUCTION 5 6 OPERATING INSTRUCTIONS 6 7 PRECAUTIONS 7 8 MAINTENANCE AFTER SALES 8 9 TROUBLESHOOTING AND FAULT FINDING 8 ...

Page 4: ...table output performance real time monitoring of the welding output power the effective management of the output current to ensure welding welding reliability With a good dynamic characteristics easy arc arc stability easy to control the pool With precise preset welding current to make sure good welding result and energy saving more energy easy to operate and suitable for different thickness work ...

Page 5: ...Frequency Hz 50 60 50 60 50 60 50 60 50 60 Rated input current A 32 40 56 16 21 No load voltage V 70 70 62 60 60 Output current A 30 170 30 210 30 240 30 260 30 300 Rated output voltage V 26 8 28 4 29 2 30 4 32 Hot Start A 1 100 1 100 1 100 1 100 1 100 Force adjusting range A 1 10 1 10 1 10 1 10 1 10 Duty cycle 30 30 30 40 30 No load loss W 40 40 40 80 80 Efficiency 80 80 80 85 85 Power factor 0 7...

Page 6: ...input current A 32 15 40 21 45 23 23 No load voltage V 77 68 77 68 77 68 60 Output current A 30 170 30 210 30 200 30 240 30 400 Rated output voltage V 26 4 28 28 29 6 36 Hot Start A 1 100 1 100 1 100 1 100 Force adjusting range A 1 10 1 10 1 10 1 10 Duty cycle 30 30 30 30 No load loss W 40 40 40 80 Efficiency 80 80 80 85 Power factor 0 73 0 73 0 73 0 93 Insulation grade F F F F Housing protection ...

Page 7: ...n 1 LED display 2 current adjustment knob Press to switch functions 3 Positive output 4 Negative output 5 Grounding bolt 6 Power switch 7 Input power cable Function description 1 LED display 2 current adjustment knob Press to switch functions 3 Positive output 4 Negative output 5 Grounding bolt 6 Power switch 7 Input power cable Picture3 1 ARC160MAX ARC200MAX ARC250DMAX ...

Page 8: ...er cable to the distribution box with the corresponding voltage level of the welder Do not connect the wrong voltage and ensure that the fluctuation of the input voltage is within the allowable range 3 Make sure that the input power cable output electrode holder and output earth clamp are reliably connected For the output interface refer to the connection method below and tighten it clockwise 4 Pl...

Page 9: ...d electrode specification list Specification φ2 5 φ3 2 φ4 0 φ5 0 Current 70 100A 110 140A 170 220A 230 280A 4 Arc force adjusting function is used to adjust the welding performance specially in vertical and overhead welding With the use of welding current adjusting knob it can achieve the ideal effect of welding 5 When welding in wet high altitude narrow metal containers and other places it is rec...

Page 10: ...cts around the welding machine should be kept away not less than 0 3 meters Make sure the working area adequately ventilated is specially necessary It is vitally important for the performance and longevity of the machine Do not over load The operator should remember to watch the max duty current Response to the selected duty cycle Keep welding current is not exceed max duty cycle current Over load...

Page 11: ...onment 9 TROUBLESHOOTING AND FAULT FINDING 1 ARC160MAX ARC200MAX ARC250DMAX fault symptom and remedy Fault symptom Remedy No display on meter fan does not work no welding output 1 Make sure power switch is on 2 Confirm the power input cable receive electricity Normal meter display normal welding output fan does not work 1 Check whether the fan is damaged 2 Check whether the fan power supply socket...

Page 12: ...r control board malfunction please contact the distributor or the company Normal meter display normal welding output fan does not work 1 Check whether the fan is damaged 2 Check whether the fan power supply socket is voltage output Power on trip power switch cannot be closed 1 Maybe there is a problem with the power switch itself 2 Check for a short inside the machine 3 Check whether the silicon b...

Page 13: ...INVERTER MMA ARC SMART WELDER MAX SERIES ...

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