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Trouble

Cause

Solution

Excessive Noise

Pump is cavitating

Reduce suction head and  

suction pipeline friction losses by 

increasing the pipe size.

Air leakages in suction

Check and eliminate leakage points

Faulty pump - motor / engine 

 

coupling undersized

Install correct sized coupling

Impeller blocked or damaged

Eliminate block or replace impeller

Pitting of Impeller 

 

and/or

 

Casing

Pump is cavitating

Reduce suction head and suction pipeline 

friction losses by increasing the pipe sizes

 

Bearing is getting 

hotter 

(Long Coupled 

 

Models only)

Bearing temperature rise

Test bearing temperature on a regular 

basis to ensure that bearing remains within 

the normal temperature range

Insufficient bearing lubrication

Check and Correct

Engine / motor shaft vibration

Correct vibration

Presence of water in pump bearing 

housing

Contact Pumps Australia 

 

Ph. 1800 790 915

Difficult to Start

Engine Problems

Check engine manufacturer’s manual

No Fuel in the engine

Refuel Tank

Low engine Oil Level

Refill to correct oil level

Engine On/Off switch

Turn switch on

Spark Plug fouled (Petrol Only)

Clean spark plug and reset gap

Injectors Blocked (Diesel Only)

Clean injectors, replace filter

The engine operates 

but pressure not to 

capacity 

Pump sucking air

 

Pump is blocked

 

Strainer is dirty / blocked

Check that all hoses / pipes and fittings on 

the inlet side of pump are air tight. 

Check and clean Pump

 

Check and clean strainer

Fuel leaking from fuel 

tank or lines

Fuel leaks

Fix fuel leaks or Contact Pumps Australia 

PAGE

5

 

PHONE: 1800 790 915

 

PUMPS AUSTRALIA PTY LTD

 

USER MANUAL

Summary of Contents for AV Series

Page 1: ...pumpsaustralia com au 1800 790 915 AVSERIES USER MANUAL ...

Page 2: ...s pump is extensively used by commercial and industrial plant operators like builders civil contractors the hire industry and municipal services This pump is a semi open impeller self priming with a suction check valve The basic materials of construction is aluminium casing with cast iron impeller and chromate steel discharge port Our AV Series pumps have been designed and manufactured with safety...

Page 3: ...structions could cause malfunction of the machine and result in death serious bodily injury and or property damage WARNING This machine exceeds 85 dB appropriate ear protection must be worn WARNING Risk of injury Hot surfaces can cause burns Use only designated gripping areas of spray gun and wand Do not place hands or feet on non insulated areas of the pressure washer To reduce the risk of injury...

Page 4: ...eck all items above Check all the items above Suction pipe is not immersed deep enough and is vortexing Check and submerge inlet deeper Impeller is damaged or worn Change the worn parts Impeller is jammed Clean impeller chamber Rotational speed is too low Check the driver speed rating Outlet head is too high Reduce pump head or fit a bypass system in discharge pipework Suction head is too high Che...

Page 5: ...ufficient bearing lubrication Check and Correct Engine motor shaft vibration Correct vibration Presence of water in pump bearing housing Contact Pumps Australia Ph 1800 790 915 Difficult to Start Engine Problems Check engine manufacturer s manual No Fuel in the engine Refuel Tank Low engine Oil Level Refill to correct oil level Engine On Off switch Turn switch on Spark Plug fouled Petrol Only Clea...

Page 6: ...TAINENCE SCHEDULE The following regular maintenance schedule is recommended as a minimum to keep your pump in top condition The maintenance should be undertaken by suitably qualified staff If you are unsure about how to undertake the maintenance we suggest that you get in contact with Pumps Australia It is important to use original spare parts to maintain the unit in a safe working order and also ...

Page 7: ... Rolled 5 32 x 3 4 4 1 Spring Torsion Modified Clip Off Tails 5 1 Hold Bar 6 1 Circlip Internal Diam 47mm 7 1 Bearing 20 x 47 x 14S 8 1 Circlip External Diam 20mm 9 1 O Ring 1 687 x 0 139 10 1 Adaptor Housing P212 11 1 O Ring 1 049 x 0 103 Qty Description Includes Parts 1 Service Kit Ext Shaft Trigger 3 4 5 1 Service Kit Ext Shaft Coupling 2 6 7 8 9 11 Service Kit PAGE 7 PHONE 1800 790 915 PUMPS A...

Page 8: ... 2 1 Spindle 3 1 Bearing 20 x 42 x 12mm Sealed 4 1 Spacer 5 1 Housing 6 1 O Ring 1 049 x 0 103 7 1 Grub Screw 0 312 x 0 312 BSW 8 1 Circlip External Diam 20mm PAGE 8 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL Qty Description Includes Parts 1 Service Kit Coupling Assy 3 6 8 Service Kit ...

Page 9: ...ength Flexshaft Assy 6M Length B 1 Casing Assy 3M Length Casing Assy 6M Length C 1 Inner Core Assy 3M Length Inner Core Assy 6M Length 1 1 Ferrule Assy 2 1 Outer Proective Spring Chromate Plated 3 1 Core End PAGE 9 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 10: ...umpsaustralia com au sales pumpsaustralia com au PUMPS AUSTRALIA PTY LTD Model AV50 2 Flexi Drive Pump AV80 3 Flexi Drive Pump 26 1800 790 915 pumpsaustralia com au sales pumpsaustralia com au PAGE 10 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 11: ...49 00 25 1 Coupling Head 98 00 26 1 Hex Plug Connector 24 00 27 2 Bearing 35 00 ea 28 1 Spacer 11 50 29 1 Circlip For Hole 4 90 30 1 Clutch 45 00 Optional Extra s Code Description Price AV BENDPRO Bend Protector 90 00 AV50 PUMP or AV80 PUMP AV50 AV80 Pump Only 595 00 AV 6MTRDRIVEASSY 6M Drive Only 695 00 AV 6MTREXTEND 6M Ext Drive Includes Joiner 695 00 AV 3MTREXTEND 3M Ext Drive Includes Joiner 4...

Page 12: ... Put the Coupling Guard on one of the drives and expose the joiners Allign both of the drive s teeths It s recommended to turn the other side of your power drive end to make sure everything is turning and in order Step 3 Once Alligned and checked everything is moving correctly slide the Coupling Guard over the Join Step 4 Insert one of the eye bolts in Using it as a Guide pin Step 5 Insert your se...

Page 13: ...Notes PAGE 13 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 14: ...a HUGE inventory of stock for our customers With shipping overnight Carrying stock in Australia isn t the only thing that seperates us from the pack Our technical expertise with all our products means we re there to back you up Clinton Farmer Kutkabubba Aboriginal Corp FIRE FIGHTING PUMPS TRANSFER PUMPS TRASH PUMPS CHEMICAL PUMPS HOUSEHOLD PUMPS HIGH PRESS BLASTERS HIGH PRESS ACCESSORIES SERVICE R...

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