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PHONE: 1800 790 915

 

PUMPS AUSTRALIA PTY LTD

  USER MANUAL

 

PHONE: 1800 790 915

 

PUMPS AUSTRALIA PTY LTD

INTRODUCTION:

This manual explains how to use this equipment and gives instructions on the 

precautions to take during use. To understand all the features of the AV Series pumps and how to use it in the 

most effective manner, read this manual before using the equipment. This equipment should not be used for 

applications other than those listed in this manual.

We recommend that the manual be kept on hand so that you may be able to refer to it at a later date. Should 

the equipment be on sold or used by other personnel, please make sure that the manual is also passed on. In 

case this manual is lost or damaged, please contact theequipment dealer from whom you purchased the AV 

Series pump.

This manual was prepared with the utmost attention to detail. However, if you find any errors or omissions, 

contact the dealer from whom you purchased the equipment. The AV Series pump, can be supplied as a bare 

shaft unit or mounted to a petrol or a diesel engine. This AV Series pump is extensively used by commercial 

and industrial plant operators like builders, civil contractors, the hire industry and municipal services. This 

pump is a semi– open impeller, self-priming with a suction check valve. The basic materials of construction is 

aluminium casing, with cast iron impeller and chromate steel discharge port.

Our AV Series pumps have been designed and manufactured with safety in mind, however there are certain 

basic precautions which should be taken by the user.

CONDITIONS FOR USE:

· Maximum ambient temperature: 50 C.

· Maximum operating temperature: 35 C.

· Minimum operating temperature: -10 C.

SAFETY INFORMATION:

Operating Safety

Failure to follow instructions in this manual may lead to serious injury or even death!

This equipment is to be operated by trained and qualified personnel only! The following safety guidelines 

should always be used when operating any of the AV Series pumps:

· Never operate this machine in applications for which it is not intended or before

reading the manual in full.

· It is important that no one can operate this equipment without proper training. People operating this 

 

equipment must be over 18 years of age and must be familiar with the risks and the hazards associated with it.

Summary of Contents for AV Series

Page 1: ...pumpsaustralia com au 1800 790 915 AVSERIES USER MANUAL ...

Page 2: ...s pump is extensively used by commercial and industrial plant operators like builders civil contractors the hire industry and municipal services This pump is a semi open impeller self priming with a suction check valve The basic materials of construction is aluminium casing with cast iron impeller and chromate steel discharge port Our AV Series pumps have been designed and manufactured with safety...

Page 3: ...structions could cause malfunction of the machine and result in death serious bodily injury and or property damage WARNING This machine exceeds 85 dB appropriate ear protection must be worn WARNING Risk of injury Hot surfaces can cause burns Use only designated gripping areas of spray gun and wand Do not place hands or feet on non insulated areas of the pressure washer To reduce the risk of injury...

Page 4: ...eck all items above Check all the items above Suction pipe is not immersed deep enough and is vortexing Check and submerge inlet deeper Impeller is damaged or worn Change the worn parts Impeller is jammed Clean impeller chamber Rotational speed is too low Check the driver speed rating Outlet head is too high Reduce pump head or fit a bypass system in discharge pipework Suction head is too high Che...

Page 5: ...ufficient bearing lubrication Check and Correct Engine motor shaft vibration Correct vibration Presence of water in pump bearing housing Contact Pumps Australia Ph 1800 790 915 Difficult to Start Engine Problems Check engine manufacturer s manual No Fuel in the engine Refuel Tank Low engine Oil Level Refill to correct oil level Engine On Off switch Turn switch on Spark Plug fouled Petrol Only Clea...

Page 6: ...TAINENCE SCHEDULE The following regular maintenance schedule is recommended as a minimum to keep your pump in top condition The maintenance should be undertaken by suitably qualified staff If you are unsure about how to undertake the maintenance we suggest that you get in contact with Pumps Australia It is important to use original spare parts to maintain the unit in a safe working order and also ...

Page 7: ... Rolled 5 32 x 3 4 4 1 Spring Torsion Modified Clip Off Tails 5 1 Hold Bar 6 1 Circlip Internal Diam 47mm 7 1 Bearing 20 x 47 x 14S 8 1 Circlip External Diam 20mm 9 1 O Ring 1 687 x 0 139 10 1 Adaptor Housing P212 11 1 O Ring 1 049 x 0 103 Qty Description Includes Parts 1 Service Kit Ext Shaft Trigger 3 4 5 1 Service Kit Ext Shaft Coupling 2 6 7 8 9 11 Service Kit PAGE 7 PHONE 1800 790 915 PUMPS A...

Page 8: ... 2 1 Spindle 3 1 Bearing 20 x 42 x 12mm Sealed 4 1 Spacer 5 1 Housing 6 1 O Ring 1 049 x 0 103 7 1 Grub Screw 0 312 x 0 312 BSW 8 1 Circlip External Diam 20mm PAGE 8 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL Qty Description Includes Parts 1 Service Kit Coupling Assy 3 6 8 Service Kit ...

Page 9: ...ength Flexshaft Assy 6M Length B 1 Casing Assy 3M Length Casing Assy 6M Length C 1 Inner Core Assy 3M Length Inner Core Assy 6M Length 1 1 Ferrule Assy 2 1 Outer Proective Spring Chromate Plated 3 1 Core End PAGE 9 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 10: ...umpsaustralia com au sales pumpsaustralia com au PUMPS AUSTRALIA PTY LTD Model AV50 2 Flexi Drive Pump AV80 3 Flexi Drive Pump 26 1800 790 915 pumpsaustralia com au sales pumpsaustralia com au PAGE 10 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 11: ...49 00 25 1 Coupling Head 98 00 26 1 Hex Plug Connector 24 00 27 2 Bearing 35 00 ea 28 1 Spacer 11 50 29 1 Circlip For Hole 4 90 30 1 Clutch 45 00 Optional Extra s Code Description Price AV BENDPRO Bend Protector 90 00 AV50 PUMP or AV80 PUMP AV50 AV80 Pump Only 595 00 AV 6MTRDRIVEASSY 6M Drive Only 695 00 AV 6MTREXTEND 6M Ext Drive Includes Joiner 695 00 AV 3MTREXTEND 3M Ext Drive Includes Joiner 4...

Page 12: ... Put the Coupling Guard on one of the drives and expose the joiners Allign both of the drive s teeths It s recommended to turn the other side of your power drive end to make sure everything is turning and in order Step 3 Once Alligned and checked everything is moving correctly slide the Coupling Guard over the Join Step 4 Insert one of the eye bolts in Using it as a Guide pin Step 5 Insert your se...

Page 13: ...Notes PAGE 13 PHONE 1800 790 915 PUMPS AUSTRALIA PTY LTD USER MANUAL ...

Page 14: ...a HUGE inventory of stock for our customers With shipping overnight Carrying stock in Australia isn t the only thing that seperates us from the pack Our technical expertise with all our products means we re there to back you up Clinton Farmer Kutkabubba Aboriginal Corp FIRE FIGHTING PUMPS TRANSFER PUMPS TRASH PUMPS CHEMICAL PUMPS HOUSEHOLD PUMPS HIGH PRESS BLASTERS HIGH PRESS ACCESSORIES SERVICE R...

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