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12. The above adjustments are interactive. It may be necessary to repeat steps (8) 

through (12) several times until the voltages stabilize. This completes coarse 
adjustment 

 

With Ratio Control (Optional Feature) – Fine Adjustment 

13. With the override switch still in the “out” or manual position start the pump. 

14. Set up a voltmeter for DC voltage measurement between TB2-3 (positive) and TB2-1 

(common). 

15. Set the control signal at the low end (0%). Move the override switch to the “in” or auto 

position. The “LO” drive LED will light and the pump will automatically adjust to 0% 
stroke. 

16. Adjust the “LO” trim potentiometer on the circuit board to the voltage recorded in step 

(6). The stroke indicator should now read 000-001 and both LED drive lights should 
be off. 

17. Apply a high end (100%) control signal. Allow the pump to adjust to 100% stroke. 

18. With the voltmeter remaining as set up in step (14) above, adjust the “HI” trim 

potentiometer to the voltage recorded in step (7). The stroke indicator should now 
read 099-100 and again both drive lights should be off. 

19. The above adjustments are interactive. It may be necessary to repeat steps (12) 

through (16) several times until the voltages stabilize. This completes fine adjustment. 

5.3 

Meter Readout Calibration 

This procedure trims the current output to the calibrated range of pump capacity or 
stroke. Because the output is based on position of the feedback potentiometer, an input 
signal is not required for adjustment.  

Depending on the options ordered an analog meter will have been supplied for signal 
indication. If not, an amp meter will be required to measure the output, 0-10 mA standard, 
4-20 mA optional. 

1.  With the pump set a zero stroke, adjust the “Meter Zero” potentiometer on the circuit 

board (to the left of TB-3, as shown in Figure 4) for zero (0%) meter indication or 0% 
current level as applicable. Note that with 4-20 mA output the “Meter Zero” and 
“Range” potentiometers will be reversed. 

2.  Will the pump set at full stroke; adjust the “Range” potentiometer on the circuit board 

for 100% meter indication or 100% current level as applicable.  

3.  The above adjustments are interactive. Repeat steps (1) through (2) several times 

until the meter accurately indicates both zero and full stroke settings. 

 

5.4 

Auto-Manual Calibration 

This procedure trims the manual control potentiometer to the low and high ends o the 
actual input control signal. 

The main circuit board must be calibrated prior to this procedure. 

For current type control signals, a resistor is installed across terminals of the auto-manual 
switch. If present, this resistor must remain in place. 

Summary of Contents for PULSAmatic 7120

Page 1: ...i PULSAmatic CONTROLLER Bulletin IOM CTL AE 2006 REV A Installation Operation Maintenance Instruction Stroke Length Controller...

Page 2: ...ory Equipment or accessories manufactured by others but purchased through Pulsafeeder such as electric motors are guaranteed only to the extent of the original manufacturer Damages incurred from misus...

Page 3: ...knowledge and experience of our staff engineers and input from the field Table of Contents 1 INTRODUCTION 1 1 1 General Description 1 1 2 Options 3 1 3 Input Signals 3 1 4 Control Modes 4 1 5 Current...

Page 4: ...during the e discharge stroke of the pump linear motion of the shaft is now in the opposite direction the clutch prevents the nut from rotating causing the shaft to rotate This rotation is transmitte...

Page 5: ...2...

Page 6: ...edance 0 10 V DC Greater than 270 000 ohm Impedance Slide wire Remote 1000 ohm manual control potentiometer user supplied Actions Direct Acting minimum and maximum input signal levels correspond direc...

Page 7: ...urrent Output Signals 0 10 mA DC 500 ohm Impedance max 4 20 mA DC 250 ohm Impedance max 2 Equipment Inspection 1 Check all equipment for completeness against the order and for shipping damage Shortage...

Page 8: ...circuit board and referred to directly For example TB2 3 refers to terminal No 3 on Terminal Board No 2 reference Figure 4 CAUTION When troubleshooting always remove signal potential prior to disconn...

Page 9: ...rd from one of the limit switches If an audible indication of the limit switch operation cannot be obtained operation may be verified electrically Turn the handwheel back to a counter indication of 09...

Page 10: ...operation as the handwheel will move without warning Deadband is observed on the mechanical stroke indicator as the difference between the original stroke setting and that at which the actuator respon...

Page 11: ...It may be necessary to repeat steps 12 through 16 several times until the voltages stabilize This completes fine adjustment With Ratio Control Optional Feature Coarse Adjustment 1 With the override s...

Page 12: ...es fine adjustment 5 3 Meter Readout Calibration This procedure trims the current output to the calibrated range of pump capacity or stroke Because the output is based on position of the feedback pote...

Page 13: ...e limit switches to prevent the pump mechanism from jamming due to over travel without significantly restricting the range of stroke length settings The limit switches disable the actuator from operat...

Page 14: ...cal stroke indicator reading at this point Continue decreasing stroke length until resistance is encountered Record stroke indication at this point as well If the stroke can be decreased to the resist...

Page 15: ...box 7 Check to see that the block Item 352 inside he oscillating housing Item 358 is at the top by turning the miter gear Item 357 clockwise Ref to Figure 5 8 Set the stroke indicator two digits lower...

Page 16: ...jam turn the slotted nut Item 535 with the cotter pin Item 539 remaining in place using a wrench Refer to Figures 8 and 9 If the connecting rod is in the top position rotate the nut counterclockwise...

Page 17: ...by two socket head capscrews located at the 3 00 and 9 00 positions inside the gearbox Installation of the PULSAmatic Control Assembly 1 Adjust the new oscillating housing assembly 540 to zero stroke...

Page 18: ...into the housing cap as the cover assembly is lowered onto the pump The slotted nut 535 should be adjusted as above Access to this nut is provided through small subcover 529A 11 Fasten cover to the g...

Page 19: ...eter see Repairs 7 Limit switch out of adjustment see Repairs 8 Circuit board malfunction Actuator Adjusts in One Direction Only 1 Control signal incorrect or of inverted polarity 2 Incorrect ratio co...

Page 20: ...17 Figure 5 AP00229...

Page 21: ...NAME QUANTITY 351 Housing 1 352 Housing Block 1 353 Connecting Rod Front 1 354 Pin 1 355 Pin 1 356 Adjustment Screw 1 357 Miter Gear 1 358 Housing Cap Assembly 1 359 Cap Screw 3 360 Washer 3 361 Washe...

Page 22: ...NAME QUANTITY 351 Housing 1 352 Housing Block 1 353 Connecting Rod Front 1 354 Pin 1 355 Pin 1 356 Adjustment Screw 1 357 Miter Gear 1 358 Housing Cap Assembly 1 359 Cap Screw 4 360 Washer 4 361 Washe...

Page 23: ...20 Figure 6 Standard NEMA 4 ENCLOSURE...

Page 24: ...21 MODEL 7120 7440 7660 8480 NEMA 4 ACTUATOR ASSEMBLY PULSAMATIC CONTROL Reference Figure 6 AP00332...

Page 25: ...22 Figure 7 EXPLOSION PROOF ENCLOSURE AP00334 AP00333...

Page 26: ...23 MODEL 7120 7440 7660 8480 NEMA 7 ACTUATOR ASSEMBLY PULSAMATIC CONTROL Reference Figure 7 AP00335...

Page 27: ...24 Figure 8 MODELS 7120 AND 7440 AP00330...

Page 28: ...04 Round Head Screw 2 505 Counter Gasket 1 506 Bushing 1 507 Set Screw 1 508 Mounting Plate 1 509 Cap Screw 4 510 Gasket 5 511 Gear 48T 1 512 Gear 16T 1 513 Set Screw 1 514 Gear 22T 1 515 Spacer 1 516...

Page 29: ...Nut 1 536 Actuator Assembly 1 537 Spacer 1 538 Pin 1 539 Cotter Pin 1 540 Housing Assembly 1 541 Warning Plate 1 542 Drive Screw 4 543 Cap Screw 4 544 Pin 1 545 Cotter Pin 1 546 Set Screw 2 547 Housi...

Page 30: ...27 Figure 9 MODELS 7660 AND 8480...

Page 31: ...ead Screw 2 505 Counter Gasket 1 506 Bushing 1 507 Set Screw 1 508 Mounting Plate 1 509 Cap Screw 4 510 Gasket 5 511 Gear 48T 1 512 Gear 16T 1 513 Set Screw 1 514 Gear 22T 1 515 Spacer 1 516 Washer 1...

Page 32: ...1 535 Slotted Nut 1 536 Actuator Assembly 1 537 Spacer 1 538 Pin 1 539 Cotter Pin 1 540 Housing Assembly 1 541 Warning Plate 1 542 Drive Screw 4 543 Cap Screw 4 544 Pin 1 545 Cotter Pin 1 546 Hex Head...

Page 33: ...30...

Page 34: ...Amatic CONTROLLER Bulletin IOM CTL AE 2006 REV A Stroke Length Controller A unit of IDEX Corporation 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com pulsa idexco...

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