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MLY02.100

 

MiniLine

 

MLY-Series 

DC12-48V

 

(120V),

 

10A,

 

D

UAL 

R

EDUNDANCY 

M

ODULE

 

 

 

5.

 

L

IFETIME 

E

XPECTANCY AND 

MTBF 

The redundancy module has two input channels which are completely independent from each other. Each control 
circuit, auxiliary voltage source, or other circuitry in the module are designed separately for each input. The dual input 
redundancy module can be considered as two single redundancy modules combined together in one housing. The only 
common point is the circuit trace that ties the two separate circuits together at the output. 

The MTBF figures below are for the entire dual input module. If the MTBF number of only one path is needed, simply 
double the value from the table. 

The redundancy module does not have electrolytic capacitors included. Therefore, the lifetime expectancy is extremely 
high. 

 

Input / output  
current conditions 

 

Input: 2x5A 

Output: 10A 

 

Lifetime expectancy 

*)

 

min. 

25 years 

at 24V and 40°C 

 

min. 

25 years 

at 24V and 25°C 

MTBF 

**)

  SN 29500, IEC 61709 

 

84 868 000h 

at 24V 40°C 

 

 

125 266 000h 

at 24V 25°C 

MTBF 

**)

  MIL HDBK 217F 

 

71 454 000h 

at 24Vand 40°C (Ground Benign GB40) 

 

 

81 453 000h 

at 24Vand 25°C (Ground Benign GB25) 

*)   The 

Lifetime expectancy

 shown in the table indicates the minimum operating hours (service life). 

**) 

MTBF

 stands for 

M

ean 

T

ime 

B

etween 

F

ailure, which is calculated according to statistical device failures, and indicates reliability of a 

device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product. 

 

The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that 
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit 
has been running for 50 000h or only for 100h. 

Apr. 2014 / Rev. 1.3 DS-MLY02.100-EN 
All parameters are specified at 24V, 10A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted 

  

   

6/16

Summary of Contents for MiniLine MLY-Series

Page 1: ...low a safe and fast installation and a large international approval package for a variety of applications makes this unit suitable for nearly every situation SHORT FORM DATA Input voltage DC 12 48V 25...

Page 2: ...with standard tolerances usually 15 included E g DC 12V describes a 12V battery disregarding whether it is full 13 7V or flat 10V 24Vdc A figure with the unit Vdc at the end is a momentary figure wit...

Page 3: ...by more than 30 Keep the following installation clearances 40mm on top 20mm on the bottom 5mm on the left and right sides are recommended when the device is loaded permanently with more than 50 of th...

Page 4: ...e applied to the output continuously allowed Note 1 Each input can be loaded up to 10A At currents above 10A the other input should not be loaded It is preferable to parallel the two inputs in order t...

Page 5: ...oltage drop when only one input draws current Voltage Drop U1 UOUT Not used or power supply with lower voltage V A QS10 241 24V 10A I1 U1 Output A V IOUT UOUT Variable Load 0 10A Input 1 Input 2 Outpu...

Page 6: ...ears at 24V and 40 C min 25 years at 24V and 25 C MTBF SN 29500 IEC 61709 84 868 000h at 24V 40 C 125 266 000h at 24V 25 C MTBF MIL HDBK 217F 71 454 000h at 24Vand 40 C Ground Benign GB40 81 453 000h...

Page 7: ...shipped in open position Fig 6 1 Connecting a wire Instructions a Use appropriate copper cables that are designed for minimum operating temperatures of 60 C for ambient up to 45 C and 75 C for ambien...

Page 8: ...m Input 1 Input 2 Output 8 FRONT SIDE AND USER ELEMENTS Fig 8 1 Front side A Output terminals B Input terminals for input 1 C Input terminals for input 2 Apr 2014 Rev 1 3 DS MLY02 100 EN All parameter...

Page 9: ...61000 4 8 50Hz 30A m Criterion A Criterions A Redundancy module shows normal operation behavior within the defined limits Notes A test is not applicable according to EN 61000 6 2 since the device does...

Page 10: ...664 1 4 3 3 2 1 Degree of pollution 2 IEC 62103 EN 50178 not conductive LABS compatibility The unit does not release any silicone or other LABS critical substances and is suitable for use in paint sho...

Page 11: ...ansient protection not included Internal input fuse not included 12 SAFETY FEATURES Input output separation no galvanic separation 200V epitaxial diode between input and output Safety level of output...

Page 12: ...val for Canada CAN CSA C22 2 No 107 1 CAN CSA 60950 1 03 UL60950 1 HazLoc Class 1 Div 2 ANSI ISA 12 12 01 2007 LISTED for use in Hazardous Location Class I Div 2 T4 Groups A B C D systems U S A ANSI I...

Page 13: ...h 91mm to calculate the total required installation depth Installation clearances See chapter 2 Fig 14 1 Front view Fig 14 2 Side view 15 ACCESSORIES DIN Rail bracket for wall or panel mount A suitabl...

Page 14: ...lies to the same value 16 2 INDUCTIVE AND CAPACITIVE LOADS The unit is designed to supply any kind of loads including unlimited capacitive and inductive loads 16 3 EXAMPLE 1 1 REDUNDANCY 1 1 Redundanc...

Page 15: ...IN 2 I I I Note Use separate mains systems for each power supply whenever it is possible 16 5 EXAMPLE BATTERY BACK UP A battery back up requires one power supply and one MLY02 100 redundancy module Pl...

Page 16: ...andard orientation Redundancy Module INPUT OUTPUT Output Current 0 10 20 30 40 60 C 2 6 8 10A 50 4 Ambient Temperature Fig 16 5 Mounting Orientation B Upside down Redundancy Module INPUT OUTPUT Output...

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