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MLY02.100

 

MiniLine

 

MLY-Series 

DC12-48V

 

(120V),

 

10A,

 

D

UAL 

R

EDUNDANCY 

M

ODULE

 

 

I

NDEX

 

 

 Page 

Page 

1.

 

Intended Use .......................................................3

 

2.

 

Installation Requirements...................................3

 

3.

 

Input and Output Characteristics .......................4

 

4.

 

Power Losses........................................................5

 

5.

 

Lifetime Expectancy and MTBF...........................6

 

6.

 

Terminals and Wiring..........................................7

 

7.

 

Functional Diagram.............................................8

 

8.

 

Front Side and User Elements.............................8

 

9.

 

EMC......................................................................9

 

10.

 

Environment ......................................................10

 

11.

 

Protection Features ...........................................11

 

12.

 

Safety Features ..................................................11

 

13.

 

Approvals .......................................................... 12

 

14.

 

Physical Dimensions and Weight ..................... 13

 

15.

 

Accessories ........................................................ 13

 

16.

 

Application Notes............................................. 14

 

16.1.

 

Recommendations for Redundancy.........14

 

16.2.

 

Inductive and Capacitive Loads................14

 

16.3.

 

Example: 1+1 Redundancy .......................14

 

16.4.

 

Example: N+1 Redundancy.......................15

 

16.5.

 

Example: Battery Back-up ........................15

 

16.6.

 

Mounting Orientations ............................16

 

 

 

The information presented in this document is believed to be accurate and reliable and may change without notice. 

No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. 

 

 

T

ERMINOLOGY AND 

A

BREVIATIONS

 

PE and 

 symbol

 

PE is the abbreviation for 

P

rotective 

E

arth and has the same meaning as the symbol 

Earth, Ground 

This document uses the term “earth” which is the same as the U.S. term “ground”. 

T.b.d.

 

To be defined, value or description will follow later. 

DC 24V 

A figure displayed with the AC or DC before the value represents a nominal voltage with 
standard tolerances (usually ±15%) included.  
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V) 

24Vdc 

A figure with the unit (Vdc) at the end is a momentary figure without any additional 
tolerances included.  

may

 

A key word indicating flexibility of choice with no implied preference 

shall

 

A key word indicating a mandatory requirement 

should

 

A key word indicating flexibility of choice with a strongly preferred implementation 

1+1 Redundancy 

Use of two identical power supplies in parallel to provide continued operation following most 
failures in a single power supply. The two 
power supply outputs should be isolated 
from each other by utilizing diodes or 
other switching arrangements. 
E.g. two 2.5A power supplies are needed to 
achieve a 2.5A redundant system. 

N+1 Redundancy 

Use of three or more identical power 
supplies in parallel to provide continued 
operation following most failures in a 
single power supply. All power supply 
outputs should be isolated from each other 
by utilizing diodes or other switching 
arrangements. E.g.: To achieve a 10A redundant system, five 2.5A power supplies are needed in 
a N+1 redundant system. 

N+1 

Redundancy 

 

1+1 

Redundancy

AC

DC

AC

DC

AC

DC

AC

DC

AC

DC

AC

DC

IN 1

OUT

IN 2

IN 1

OUT

IN 2

IN 1

OUT

IN 2

Load

+

-

 

AC

DC

AC

DC

Load

+

-

IN 1

OUT

IN 2

Apr. 2014 / Rev. 1.3 DS-MLY02.100-EN 
All parameters are specified at 24V, 10A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted 

  

   

2/16

Summary of Contents for MiniLine MLY-Series

Page 1: ...low a safe and fast installation and a large international approval package for a variety of applications makes this unit suitable for nearly every situation SHORT FORM DATA Input voltage DC 12 48V 25...

Page 2: ...with standard tolerances usually 15 included E g DC 12V describes a 12V battery disregarding whether it is full 13 7V or flat 10V 24Vdc A figure with the unit Vdc at the end is a momentary figure wit...

Page 3: ...by more than 30 Keep the following installation clearances 40mm on top 20mm on the bottom 5mm on the left and right sides are recommended when the device is loaded permanently with more than 50 of th...

Page 4: ...e applied to the output continuously allowed Note 1 Each input can be loaded up to 10A At currents above 10A the other input should not be loaded It is preferable to parallel the two inputs in order t...

Page 5: ...oltage drop when only one input draws current Voltage Drop U1 UOUT Not used or power supply with lower voltage V A QS10 241 24V 10A I1 U1 Output A V IOUT UOUT Variable Load 0 10A Input 1 Input 2 Outpu...

Page 6: ...ears at 24V and 40 C min 25 years at 24V and 25 C MTBF SN 29500 IEC 61709 84 868 000h at 24V 40 C 125 266 000h at 24V 25 C MTBF MIL HDBK 217F 71 454 000h at 24Vand 40 C Ground Benign GB40 81 453 000h...

Page 7: ...shipped in open position Fig 6 1 Connecting a wire Instructions a Use appropriate copper cables that are designed for minimum operating temperatures of 60 C for ambient up to 45 C and 75 C for ambien...

Page 8: ...m Input 1 Input 2 Output 8 FRONT SIDE AND USER ELEMENTS Fig 8 1 Front side A Output terminals B Input terminals for input 1 C Input terminals for input 2 Apr 2014 Rev 1 3 DS MLY02 100 EN All parameter...

Page 9: ...61000 4 8 50Hz 30A m Criterion A Criterions A Redundancy module shows normal operation behavior within the defined limits Notes A test is not applicable according to EN 61000 6 2 since the device does...

Page 10: ...664 1 4 3 3 2 1 Degree of pollution 2 IEC 62103 EN 50178 not conductive LABS compatibility The unit does not release any silicone or other LABS critical substances and is suitable for use in paint sho...

Page 11: ...ansient protection not included Internal input fuse not included 12 SAFETY FEATURES Input output separation no galvanic separation 200V epitaxial diode between input and output Safety level of output...

Page 12: ...val for Canada CAN CSA C22 2 No 107 1 CAN CSA 60950 1 03 UL60950 1 HazLoc Class 1 Div 2 ANSI ISA 12 12 01 2007 LISTED for use in Hazardous Location Class I Div 2 T4 Groups A B C D systems U S A ANSI I...

Page 13: ...h 91mm to calculate the total required installation depth Installation clearances See chapter 2 Fig 14 1 Front view Fig 14 2 Side view 15 ACCESSORIES DIN Rail bracket for wall or panel mount A suitabl...

Page 14: ...lies to the same value 16 2 INDUCTIVE AND CAPACITIVE LOADS The unit is designed to supply any kind of loads including unlimited capacitive and inductive loads 16 3 EXAMPLE 1 1 REDUNDANCY 1 1 Redundanc...

Page 15: ...IN 2 I I I Note Use separate mains systems for each power supply whenever it is possible 16 5 EXAMPLE BATTERY BACK UP A battery back up requires one power supply and one MLY02 100 redundancy module Pl...

Page 16: ...andard orientation Redundancy Module INPUT OUTPUT Output Current 0 10 20 30 40 60 C 2 6 8 10A 50 4 Ambient Temperature Fig 16 5 Mounting Orientation B Upside down Redundancy Module INPUT OUTPUT Output...

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