PullRite Super 5th SuperRail Mounting Instructions Download Page 14 | Manualshive

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SuperRail Installation Inst. Rev. 2/23/2003 Page 14

Enlarged Cutaway view of truck bed

Dodge

Cutaway view of Base Rail Installation

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Summary of Contents for Super 5th SuperRail

Page 1: ...el Hitch P N 1200 or 20 500 lb Super 5th Wheel Hitch P N 0800 See page 7 Truck Bed Layout Table for hitch location ahead of axle Introduction This guide provides several pages of instructions for the...

Page 2: ...ions and Drawings 7 FORD SD Specific Instructions 8 9 FORD SD Supplemental Drawings 10 11 Parts List 0851 FORD SD 12 DODGE Specific Instructions 13 DODGE Supplemental Drawings 14 15 Parts List 0852 DO...

Page 3: ...Hinge Pin 13 98200124 3 4 Split Lock Washer 14 98150131 3 4 10 Hex Nut Figure 1 Table 1 15 500 PARTS LIST Ref Part Part Name 1 3601 Plate 2 98410111 Clevis Pin 3 98410127 Clevis Pin Clip 4 0802 Rocke...

Page 4: ...Pin Clips 2 Remove the 3 4 x 7 Pivot Bolt from the Rocker Arm and Crossmember 3 The Rocker Arm is shipped upside down in the Crossmember for better packaging and will need to be removed and reinstalle...

Page 5: ...these instructions Drilling the Bed 1 After you have removed the Mounting Brackets use a 1 3 4 hole saw centered over the 1 16 pilot hole cut the bed for the mounting posts 2 De bur inside the holes...

Page 6: ...listed in Truck bed layout dimension table on pg 7 2 Mark the 4 holes while making sure the template does not move 3 Go to the truck SPECIFIC LISTING and begin with the steps listed in PART I restric...

Page 7: ...32 24 24 41 41 20 1 2 20 1 2 41 41 20 1 2 20 1 2 30 5 32 30 5 32 085100 1 2 03 Dodge 3 4 1 Ton 4x4 0844 6 ft 8 ft 29 11 16 31 9 16 24 24 43 7 16 43 7 16 21 23 32 21 23 32 41 13 32 41 13 32 20 23 32 2...

Page 8: ...istics during the welding process If the bracket has a warp you will need to draw the bracket tight against the frame using either the bolts or by adding a clamp to assist in drawing the bracket again...

Page 9: ...rectly above hole C on the driver side See Figure 1 2 Install bolts B Figure 1 or use the bolts that were removed with the overload spring bracket into the B indicated holes and tighten It may me nece...

Page 10: ...SuperRail Installation Inst Rev 2 23 2003 Page 10 FORD SD Ford Base Rail illustration Ford Mounting Posts illustration...

Page 11: ...cle This bolt holds the brake cable FORD SD Cutaway view of Mounting Plate installation Detail view of Mounting Plate installation The insert on the right side shows the use of a BOLT PLATE for the dr...

Page 12: ...1 3 8 16 x 2 HHCS GRD 5 3 8 FLAT WASHER 98250175 2 3 8 FLAT WASHER 3 8 LOCK WASHER 98200151 1 3 8 LOCK WASHER 3 8 16 HEX NUT 98150211 1 3 8 16 HEX NUT 3 4 FRAME BOLTS 98010128 1 3 4 10x2 1 2 HHCS GRD...

Page 13: ...d Layout Check each of the holes to be sure that the pilot hole is centered in the Mounting Post Hole Adjust the drill holes if needed Keep in mind that realigning any one hole will affect the relativ...

Page 14: ...SuperRail Installation Inst Rev 2 23 2003 Page 14 Enlarged Cutaway view of truck bed Dodge Cutaway view of Base Rail Installation...

Page 15: ...SuperRail Installation Inst Rev 2 23 2003 Page 15 DODGE Dodge Base Rail Illustration Dodge Detail Base Rail Illustration...

Page 16: ...250115 4 5 8 FLAT WASHER 5 8 SPLIT LOCK WASHER 98200133 4 5 8 SPLIT LOCK WASHER 5 8 11 HEX NUT 98150175 4 5 8 11 HEX NUT BASE RAIL ASSEMBLY KIT 0840 1 KIT BASE RAIL ASSEMBLY KIT BASE RAIL 084001 2 BAS...

Page 17: ...hole markings for the remaining three holes if needed Drill the pilot holes for the remaining three hole and check each hole using it s appropriate Mounting Bracket Once the alignment looks good remo...

Page 18: ...SuperRail Installation Inst Rev 2 23 2003 Page 18 CHEVY HD LD Base Rail Cutaway View Illustration Base Rail Detail View Illustration...

Page 19: ...8 1 2 SPLIT LOCK WASHER 1 2 11 HEX NUT 98150153 4 1 2 13 HEX NUT DRIVER SIDE NUT PLATE 085306 1 DRIVER SIDE NUT PLATE PASSENGER SIDE NUT PLATE 085307 1 PASSENGER SIDE NUT PLATE BASE RAIL ASSEMBLY KIT...

Page 20: ...em will not work Refer to figure 1 this page if the installation is for a six foot bed truck Trim the cross sill extensions located under the front bed cross sill even with the bottom of the main cros...

Page 21: ...fish wire should break Be sure the first wire is attached to the bolt welded to the opposite end of the retrieval wire hole 5 Repeat steps 3 and 4 for the rear 5 8 existing frame hole and second bolt...

Page 22: ...SuperRail Installation Inst Rev 2 23 2003 Page 22 Dodge 2003 3 4 1 Ton 4 x 4 Fig 4 Fig 5...

Page 23: ...ed properly against the Mounting Bracket through the opposite obround hole Finger tighten the 5 8 11 Hex Nut and 5 8 Split Lock Washer 2 To fasten the Rear Mounting Bracket front hole location find th...

Page 24: ...ER 98250145 4 1 2 FLAT WASHER 1 2 SPLIT LOCK WASHER 98200142 6 1 2 SPLIT LOCK WASHER FRONT BRACKET FRAME NUTS 98150153 4 1 2 13 HEX NUT 1 2 REAR FRAME BOLTS 98010214 2 1 2 13 x 7 1 2 HHCS GRD 5 5 8 RE...

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