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           Page 4 

    February 2015 

_________________________________________________________________________________________________ 

9900 Twin Lakes Parkway 

 Charlotte, NC 28269 

 704-596-5617 

 Fax 704-596-9081 

www.PSICONTROLSOLUTIONS.com

 

 

1.0 INTRODUCTION

 

 
Generator Tap Boxes are designed to easily connect temporary power from a portable 
generator to a building or plant

.  PSI Control Solutions’ Generator Tap Box is an 

enclosed junction box for both portable generator Cam-Lok and hard-wired 
connections. The assembly consists of an enclosure with front and bottom access door 
and removable interior cover, along with Cam-Lok receptacles, busbar and mechanical 
lugs.  Figure 1 depicts a basic application of the Generator Tap Box integrated with a 
transfer switch.  When utility failure occurs, quickly connect a portable generator to the 
tap box via Cam-Lok connectors and transfer the load to the generator at the transfer 
switch.  The Generator Tap Box is typically mounted outdoors and hardwired to the 
indoor switchboard or transfer switch. 

 

 

 
 

Figure 1 

Typical Generator Tap Box Application 

 
 
 
 
 

Summary of Contents for Generator Tap Box

Page 1: ...____________________________________________________________________________________ 9900 Twin Lakes Parkway Charlotte NC 28269 704 596 5617 Fax 704 596 9081 www PSICONTROLSOLUTIONS com Generator Tap Box Instruction Manual 400 4000 Amp ...

Page 2: ...SOLUTIONS com WARNING Before Installation READ THIS MANUAL carefully to learn how to properly install operate and maintain this unit Personal injury and or equipment damage may result by failing to pay attention to the vital safety information and instructions in this manual RETAIN THIS MANUAL WITH THE UNIT This technical manual contains IMPORTANT SAFETY DATA and should be kept with the unit at al...

Page 3: ..._____________________ 9900 Twin Lakes Parkway Charlotte NC 28269 704 596 5617 Fax 704 596 9081 www PSICONTROLSOLUTIONS com Table of Contents Page 1 INTRODUCTION 4 2 RECEIVING HANDLING and STORAGE 5 3 INSTALLATION 6 4 OPERATION 7 5 MAINTENANCE 8 6 TROUBLESHOOTING 8 7 OPTIONAL FEATURES 8 8 WARRANTY 9 ...

Page 4: ...portable generator Cam Lok and hard wired connections The assembly consists of an enclosure with front and bottom access door and removable interior cover along with Cam Lok receptacles busbar and mechanical lugs Figure 1 depicts a basic application of the Generator Tap Box integrated with a transfer switch When utility failure occurs quickly connect a portable generator to the tap box via Cam Lok...

Page 5: ...have occurred during shipment 2 2 HANDLING The following guidelines are provided to help avoid personal injury and equipment damage during handling A Follow the manufacturer s handling instructions for the specific equipment B Handle the Generator Tap Box with care to avoid damage to components and to the enclosure or its finish C Ensure the moving means is capable of handling the entire weight of...

Page 6: ...ent moisture or water from entering and accumulating within the enclosure All conduits including stubs should be bonded to the Generator Tap Box All conduits should be chosen to maintain the appropriate NEMA rating and located in areas recommended by the manufacturer to avoid cable interference with structural members and live components 3 3 CONDUCTOR ROUTING Provisions should be made to locate co...

Page 7: ... USER SHOULD READ THROUGH THIS MANUAL BEFORE OPERATING TO AVOID INJURY OR EQUIPMENT DAMAGE 4 1 CAM LOK POWER CONNECTIONS Refer to the drawings in the drawing packet provided for customer connections prior to installing Before connecting any leads to the Generator Tap Box ensure the portable generator is not energized Ensure the portable generator supplying the tap box is fitted with the appropriat...

Page 8: ...tions Visually inspect the conductive components for surface deposits and pitting This inspection should be performed annually 6 0 TROUBLESHOOTING WARNING DISCONNECT ALL POWER SOUPPLY SOURCES TO THE GENERATOR TAP BOX BEFORE SERVICING TO PREVENT SHOCK OR ACCIDENT HAZARD Before troubleshooting perform the following checks A Visual Inspection for physical damage B Ensure the portable generator is ope...

Page 9: ...stored installed maintained and operated such Goods in accordance with good industry practices and has complied with specific recommendations of Seller This warranty does not cover reimbursement for labor gaining access removal installation temporary power or any other expenses which may be incurred in connection with repair or replacement SELLER MAKES NO OTHER WARRANTY OR REPRESENTAITON OF ANY KI...

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