Graco SaniForce STU Operation Download

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Operation

SaniForce®

SaniForce® Tote

Tote

Tote Unloader

Unloader

Unloader (STU)

(STU)

3A5416L

For

For use

use

use with

with

with food

food

food grade

grade

grade bulk

bulk

bulk supply

supply

supply of

of medium

medium

medium to

to high

high

high viscosity

viscosity

viscosity product.

product.

product. For

For

For professional

professional

use

use only.

only.

only. Only

Only

Only select

select

select models

models

models are

are

are approved

approved

approved for

for

for use

use

use in

in explosive

explosive

explosive atmospheres

atmospheres

atmospheres or

or hazardous

hazardous

locations.

locations. See

See

See Configuration

Configuration

Configuration Matrix

Matrix

Matrix on

on page

page

page 6

6 for

for

for more

more information.

information.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual and all

related manuals. Save

Save

Save all

all

all instructions.

instructions.

For Maximum Working Air and Fluid

Pressures, see Models on page 8.

PROVEN QUALITY. LEADING TECHNOLOGY.

Triplex Sales

1-847-839-8442

www.triplexsales.com

Summary of Contents for SaniForce STU

Page 1: ...or use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Configuration Configuration Configuration Matrix Matrix Matrix on on on page page page 6 6 6 for for for more more more information information information Important Important Important Safety Safety Safety Instructions Instructi...

Page 2: ...ure 25 Clean the Pump Before First Use 25 Adjust Tote Guides 26 Loading the Tote 26 Start and Adjust the Pump 28 Change the Tote 29 Emergency Stop 30 Pump Shutdown 30 System Shutdown 30 Flushing and Storage 30 Maintenance 31 Lubrication 31 Cleaning the Ram Plate 31 Cleaning the Pump Lower 31 Electro pneumatic Control Panel Display Screens 32 Startup Screen 34 Automatic Screen 35 Manual Screen 38 R...

Page 3: ... Sanitation Diaphragm Pumps Instructions and Parts 3A6781 SaniForce 1590 High Sanitation Diaphragm Pump Repair and Parts 3A6779 SaniForce High Sanitation Diaphragm Pumps Model 3250 Operation 3A6783 SaniForce High Sanitation Diaphragm Pumps Model 3250 Repair and Parts 3A1211 SaniForce Air Motors Instructions and Parts 3A6101 Enclosed Manual Controls Repair Parts 3A6102 Electro pneumatic Controls In...

Page 4: ... EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and pla...

Page 5: ...ssure Relief Relief Relief Procedure Procedure Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING MOVING MOVING PARTS PARTS PARTS HAZARD HAZARD HAZARD Moving parts can pinch or amputate fingers and other body part...

Page 6: ...equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio...

Page 7: ...B B Stainless Steel Extended Legs 02 02 02 5 1 Priming Piston 2 pumps B B B 43 9 x 39 9 Buckhorn 315 Schoeller 315 0 0 0 None 03 03 03 12 1 Priming Piston 2 pumps C C C 55 5 x 42 Goodpack 04 04 04 5 1 Double Ball 4 pumps D D D 43 375 x 35 625 TNT 05 05 05 5 1 Priming Piston 4 pumps E E E 43 5 x 40 375 Arena 06 06 06 12 1 Priming Piston 4 pumps F F F 41 32 x 38 9 Ceva Pallecon 07 07 07 3250 HS Ball...

Page 8: ... Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max Max Max Working Working Working Fluid Fluid Fluid Pressure Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max Max Max System System System Air Air Air Consumption Consumption Consumption scfm scfm scfm m m m3 3 3 min min min Max Max Max Control Control Control Air Air Air Inlet Inlet Inlet Pressure Pressure Pressure PSI PSI PSI MPa ...

Page 9: ...Overview Overview Overview Overview System System System Components Components Components Fig 1 Typical components 3A5416L 9 Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 10: ...re and speed control seal pressure 1 1 1 F F F Pump Pump Pump Output Output Output Lines Lines Lines delivers product output from pump 1 1 1 G G G Support Support Support Plate Plate Plate provides support for pump outlet tubes 1 1 1 H H H Rear Rear Rear Gate Gate Gate provides tote positioning and access 1 1 1 J J J Pilot Pilot Pilot Check Check Check Valve Valve Valve prevents unexpected cylinde...

Page 11: ...Before Installing Before Before Before Installing Installing Installing Palletized STU 3A5416L 11 Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 12: ...ar will be mounted FG Use a forklift or overhead crane to move the air cylinder and pump assembly into place on the top of the frame assembly Attach the crossbar to the leg assembly using the bolts provided NOTE NOTE NOTE Air pressure must be provided to raise the air cylinder center shafts enough to allow the safety latch to be disengaged Do not force the safety latch to disengage It may be neces...

Page 13: ...he the Frame Frame Frame to to to the the the Selected Selected Selected Location Location Location The frame is shipped with several major components attached and weighs about 1500 lb 680 kg To avoid injury and equipment damage follow instructions below The STU must be firmly attached to the floor The STU is capable of exerting downward force of 2220 lbf 9 9 kN which could cause the STU to lift o...

Page 14: ... conductor of the incoming power wiring Pump Pump Pump The pumps are grounded by the metal components being attached to the STU Air Air Air and and and fluid fluid fluid hoses hoses hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immedi...

Page 15: ... to 100 240 VAC single phase 50 60 Hz with a maximum 15 A branch circuit protection and disconnect switch provided by the installer Use 14 AWG 2 0 mm2 stranded copper wire and attach to L1 and L2 on the power switch as shown Torque to 8 in lbs 0 9 N m Fluid Fluid Fluid Outlet Outlet Outlet Lines Lines Lines NOTICE NOTICE NOTICE To prevent damage to equipment be sure all components are adequately s...

Page 16: ...y latch at the D shaped hole on the latch Safety Safety Safety Latch Latch Latch Lockout Lockout Lockout Lockout tagout holes have been provided to lock the ram in the raised position 1 Push the safety latch handle all the way in to align the lockout tagout holes Y 2 Insert a padlock through the hole and lock in place Engaging Engaging Engaging the the the Safety Safety Safety Latch Latch Latch 1 ...

Page 17: ...onnections Control Control Control Panel Panel Panel Pneumatic Pneumatic Pneumatic Part Part Part No No No 25C578 25C578 25C578 Control Control Control Side Side Side View View View Component Component Component Panel Panel Panel 3A5416L 17 Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 18: ...lation and air assist blowoff through the hose support bracket on the side of the frame most of the lengths of each hose must be able to move freely above the hose support bracket as the ram moves up and down Select which hose support bracket hole to use for each specified hose by observing where that hose will travel during movement 18 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 19: ...peed can be adjusted using flow control valve FC5 Seal Seal Seal Inflate Inflate Inflate Selector Selector Selector Seal Seal Seal Inflate Inflate Inflate Seal will inflate until the pressure set by regulator R1 F is reached Pressure will be maintained until Seal Deflate is selected Pause Off Pause Off Pause Off Seal will hold current pressure Venturi will be turned off D Seal Seal Seal Deflate De...

Page 20: ...nifold FF ports Route hoses through the hose block on the side of the frame Use the three provided 109 inch hoses Connect the pump manifold GG ports to the pump air motors P Cylinder Cylinder Cylinder Down Down Down Port Port Port Connect to the down pressure port DD on the cylinder distribution manifold on the top side of the crossbar R Cylinder Cylinder Cylinder Up Up Up Port Port Port Connect 1...

Page 21: ...Controls and Connections Cylinder air distribution manifold Pilot check valve Ram plate Support plate 3A5416L 21 Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 22: ...y stop stop stop button button button Press to cease STU operation immediately This should not be used as a means to shut off the system during normal operation CD Position Position Position sensor sensor sensor Access hole and sealed strain relief for the laser position sensor CE Control Control Control Panel Panel Panel Air Air Air Supply Supply Supply Ball Ball Ball Valve Valve Valve Connect a ...

Page 23: ...p Pump Air Air Air Supply Supply Supply Ports Ports Ports 3 provided Connect supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Use the three provided 109 inch hoses Connect the pump manifold GG ports to the pump air motors CL Check Check Check valve valve valve pilot pilot pilot Connect 3 8 in tube to the pilot port S1 on the pilot check valve V6 loca...

Page 24: ...Operation Operation Operation Operation 24 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 25: ...psi f Cycle the ram position selector A up and down until the gauge G6 on the pilot check valve reads zero psi g Close the control panel supply valve K 2 For For For electro pneumatic electro pneumatic electro pneumatic control control control a Stop evacuation activity b If used open all user supplied system fluid drain valves that are downstream of the pump c Either raise the ram to the top posi...

Page 26: ...pty tote within the leg assembly for accurate ram plate alignment with the tote 4 If necessary loosen the nuts and adjust the tote guides to the desired position for the tote Tighten the nuts on the guides Loading Loading Loading the the the Tote Tote Tote NOTICE NOTICE NOTICE To prevent seal damage Inflate the seal only after the ram plate has been lowered into the tote opening Attempting to lowe...

Page 27: ...trol panel a Open the air shutoff valves for the air controls CE and pumps CF b Navigate to the Manual Run screen Raise the ram to its highest point and engage the safety latch c Move the tote in front of the frame d Remove the lid from the fluid tote to expose the fluid bag If present open the outer plastic bag and pull it up over the sides of the tote exposing the aseptic inner bag e Make sure t...

Page 28: ... ram plate into the tote until it contacts the product in the tote c If the system is equipped with an inflatable seal and the ram plate is located far enough into the tote to properly inflate the seal inflate it now If the ram plate is not far enough into the tote for seal inflation wait until enough product has been evacuated to lower the level of the ram plate in the tote before inflating d Mov...

Page 29: ...cause the tote to rupture resulting in serious injury The ram must be free to move out of the tote Never use blowoff air while the ram seal is inflated 1 Operate the pump speed selector to Off 2 Raise the ram out of the tote a Operate the seal selector to Deflate Once the seal is deflated operate the seal selector switch to Pause Off b Raise the ram out of the tote NOTE NOTE NOTE The blowoff air c...

Page 30: ...essure Relief Procedure page 25 Depending on the type of material it may be best to deflate the seal and raise the ram plate out of the material or keep the ram plate lowered in the bin Some materials dry and harden when exposed to air Cover materials when they are not being used Flushing Flushing Flushing and and and Storage Storage Storage Flush before fluid can dry in the equipment at the end o...

Page 31: ... and seal retainer plate on the ram plate 9 Install the blowoff assembly on the ram plate Cleaning Cleaning Cleaning the the the Pump Pump Pump Lower Lower Lower NOTE NOTE NOTE If the installed pumps are double diaphragm this procedure does not apply Refer to your pump manual for disassembly and cleaning When done using the STU for the day or when cleaning is needed so that a different product can...

Page 32: ... screens are not currently active When the system is powered up the Automatic run screen is displayed The first time the unloader system is powered up it will be necessary to perform system setup See System Configuration Screen page 54 On modifiable fields touching the field will cause either a numeric keypad or alphanumeric keyboard to display The keyboard or keypad are determined by the type of ...

Page 33: ... key is a toggle between upper and lower case letters When pressed the selected case is used on each key selected until the Shift key is pressed again Switching screens will reset the shift to lowercase on the new screen Polarity Polarity Polarity This key toggles the number in the number keypad between positive and negative Function Function Function Keys Keys Keys Key Key Key Description Descrip...

Page 34: ...creens Startup Startup Startup Screen Screen Screen When the power ON OFF switch is turned ON the display shows the startup screen while the system prepares the system for operation 34 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 35: ...rt button to resume When the partial tote setting is selected pump operation is delayed until the start button is released and the ram plate is located below the rim of the tote If the ram plate is not below the rim of the tote when the start button is released ram movement ceases If feedback is enabled in system settings The Current Job field is active The Current Job box logs how much material h...

Page 36: ...over the Start button NOTE NOTE NOTE If the Start button is released too soon during the loading process then the sequence will stop The icon will still flash next to the date and time to show that loading started but did not finish To continue the automatic sequence press and hold the Start button until the icon flashes over the Start button Partial Partial Partial Tote Tote Tote Available settin...

Page 37: ...Press the Start button on the screen of your STU to manually begin the automatic or batch sequence Let the automatic sequence run until the plate is detected inside the container and the pump primes NOTE NOTE NOTE To ensure that the automatic sequence is fully enabled check that the Auto Sequence Enabled icon is flashing in the upper left corner of the screen and flashing over the Start button If ...

Page 38: ...settings of the current recipe If no pressure changes have been made to the current recipe this icon is not enabled Pressure Pressure Pressure Settings Settings Settings Numeric displays next to the icons are the pressure settings defined in the current recipe To change any of these values here will require that the selected recipe is not locked Changes entered here are not saved to the recipe unl...

Page 39: ...st Press and hold to blow air between the ram plate and the product to break the adhesion between the two The ram plate seal should be deflated before performing this operation NOTE NOTE NOTE Air assist will not operate unless Ram Up is also selected Ram Ram Ram Control Control Control Ram Ram Ram Up Up Up Momentarily press to raise the ram assembly The ram will continue raising until the ram has ...

Page 40: ... container being evacuated A maximum of 20 container recipes can be defined NOTES NOTES NOTES Recipes may use feedback from external devices to determine when a specific measure of product has been evacuated so the system settings must be completed before any recipes are defined All material recipes will need to select a container recipe which defines the design of the tote Define container recipe...

Page 41: ...ess and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Move the cursor to the desired recipe and press this icon The Material Recipe edit screen is displayed Add recipe Press to define a new recipe The Material Recipe edit screen is displayed This will create a recipe with the lowe...

Page 42: ...copied values will overwrite any defined values in this recipe After copying individual fields can be modified to differentiate this recipe from the one copied NOTE NOTE NOTE Copying a locked recipe will also copy the password and save the new recipe as a locked recipe Recipe Recipe Recipe Name Name Name User defined alphanumeric field 19 characters maximum Lock Lock Lock When locked the password ...

Page 43: ...ways choose the lowest pressure that achieves the desired result Too much pressure reduces the life of the seal and creates excessive frictional force opposing movement of the ram Too little force may cause material to leak past the seal Ram Ram Ram Up Up Up Pressure Pressure Pressure Select the air pressure to lift the ram plate out of the container Choose the lowest pressure that raises the ram ...

Page 44: ...t in the tote The pump will operate at the slow speed until the amount of time specified by this field has elapsed The pump will then operate at the fast speed Empty Empty Empty Time Time Time When the ram assembly reaches the empty position the pump will then operate for the amount of time entered in this field Once this time has elapsed the pump will stop or raise if Auto Raise is checked Seal S...

Page 45: ...ress and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Move the cursor to the desired recipe and press this icon The Container Recipe edit screen is displayed Add recipe Press to define a new recipe The Container Recipe edit screen is displayed This will create a recipe with the l...

Page 46: ...Settings Numeric displays next to the icons are the pressure settings defined in the current recipe Changes entered here are not saved to the recipe A locked recipe will not allow changing these settings Ram Ram Ram Control Control Control Ram Ram Ram Up Up Up Momentarily press to raise the ram assembly The ram will continue raising until the ram has reached the top of its travel unless manually s...

Page 47: ...umps go from fast pumping to slow pumping to finish evacuating the remaining product from the tote Set Set Set Container Container Container Bottom Bottom Bottom Lower the ram plate into the tote until the ram plate is at the bottom of the tote Press the Set Container Bottom icon to store the position This setting will instruct the pump to stop pumping deflate the seal and raise the ram plate if t...

Page 48: ... All Events Events Events Select this field and choose a selection to filter the event list to a single event type Move up the list Momentarily press to move up one entry Press and hold to continuously move up the list until releasing the icon or reaching the top of the list Move to the top of the defined list Move down the list Momentarily press to move down one entry Press and hold to continuous...

Page 49: ...sensor error WMPC Control supply pressure sensor reports an error Check control supply pressure sensor and wiring Alarm Emergency stop or I O power error V1CE I O has lost power Restore I O power reset E stop button Alarm External interlock 1 open EBN1 Interlock 1 is enabled and tripped Close or disable interlock 1 Alarm External interlock 2 open EBN2 Interlock 2 is enabled and tripped Close or di...

Page 50: ...ipe Alarm Seal pressure sensor error WMPS Seal pressure sensor reports an error Check seal pressure sensor and wiring Alarm Software Error WX00 Unexpected state detected in the software Acknowledge the alarm If the alarm is triggered regularly contact Graco Alarm X20AO2622 analog output module error WMCA X20AO2622 module reports an error Check X20AO2622 module and wiring Verify that the modules ar...

Page 51: ...SB device is compatible with the system formatted properly and inserted fully into one of the USB ports on the back of the screen unit A USB device can take up to 10 seconds to be recognized by the system once inserted Devia tion USB operation failed WXU0 A USB import or export command was not able to be completed an unspecified error occurred during the operation check that the USB device is full...

Page 52: ... a USB device and viewed on a PC See Import and Export with USB page 68 Icon Field Icon Field Icon Field Description Description Description Move up the list Momentarily press to move up one entry Press and hold to continuously move up the list until releasing the icon or reaching the top of the list Move to the top of the defined list Move down the list Momentarily press to move down one entry Pr...

Page 53: ...Multiple Containers indicator that is TRUE if a sequence empties the first container it was evacuating from Otherwise it is FALSE A Recipe Changed indicator that is TRUE if the active material recipe is changed if the recipe pressures are changed on the Manual run screen or if any values for the active recipe are edited on the Material Recipe Edit screen and saved Otherwise it is FALSE An Error Oc...

Page 54: ... Icon Field Icon Field Icon Field Description Description Description Import Import Import USB USB USB Import the system settings from a USB device Export Export Export USB USB USB Export the system settings to a USB device Shutdown Depressurize Shutdown Depressurize Shutdown Depressurize Press to vent pressure from the system If the ram is raised and not locked or held in place it will move down ...

Page 55: ...ustments for daylight savings time Timezone Timezone Timezone Select the desired timezone The system time will need to be set after switching timezones Password Password Password Enter the desired password to be used to access the control box display screens Verify the accuracy of the entry prior to selecting the keyboard return key NOTE NOTE NOTE This field is case sensitive Lock Lock Lock If a p...

Page 56: ...CM8281 12 20 kHz max to use this feedback type Pulse Meter Mass A pulse meter measuring mass dispensed must be connected to CM8281 12 20 kHz max to use this feedback type Scale Positive A scale measuring weight is connected weight is increasing as material is dispensed Scale Negative A scale measuring weight is connected weight is decreasing as material is dispensed This input is used if the STU s...

Page 57: ...System OK Asserted while no Alarms are active Pump Run Asserted while the pumps are running Sequence Complete Asserted after an Automatic or Batching sequence has completed Container Low Asserted when the system is below the Container Low point during operation Container Empty Asserted when the system has emptied the container during operation Aux2 Aux2 Aux2 Output Output Output CM8281 23 Output V...

Page 58: ... Feedback Feedback Feedback In order for a batching cycle to accurately measure product the 4 mA Mass and 20 mA Mass settings for the Scale Positive or Scale Negative must be set appropriately 4 mA Mass Set this value to the actual weight of the product setting on the scale including the container when the output of the scale is 4 mA 20 mA Mass Set this value to the actual weight of the product se...

Page 59: ...the system is displayed here If DHCP is disabled these fields become editable to enter a Subnet Mask Enable Enable Enable Ethernet IP Ethernet IP Ethernet IP Check to enable EIP network communication Remote Remote Remote IP IP IP Address Address Address Enter the IP Address of the remote PLC for the system to talk to Save Save Save The Save button will be active if the IP Address Subnet Mask or th...

Page 60: ...o create a new generic Ethernet module b Configure the module exactly as the ETHERNET MODULE is configured in the project with the imported L5K file except for the IP Address Enter the IP Address assigned to the STU system c After creating the module set the RPI to a minimum of 20 milliseconds in the Connection Properties 5 Right click on User Defined Data Types and import the AssembInType and Ass...

Page 61: ...oadRecipe variable to TRUE AB2BR_rec_recipeNumber SINT SINT Corresponds to bit 0 in the AB2BR_networkOverwriteBitfield variable AB2BR_rec_autoRaise BOOL TRUE FALSE Corresponds to bit 1 in the AB2BR_networkOverwriteBitfield variable AB2BR_rec_pumpSlowPres sure_psi REAL REAL Corresponds to bit 2 in the AB2BR_networkOverwriteBitfield variable Units in psi AB2BR_rec_pumpFastPres sure_psi REAL REAL Cor...

Page 62: ...eBitfield variable If batching is enabled the evacuation will halt when the amount of material pumped matches this value Units in pounds AB2BR_rec_batchAmountVol ume_gal REAL REAL Corresponds to bit 15 in the AB2BR_networkOverwriteBitfield variable If batching is enabled the evacuation will halt when the amount of material pumped matches this value Units in gallons AB2BR_batchEnabled BOOL TRUE FAL...

Page 63: ...rrentJobNumber DINT DINT N A BR2AB_ramPosition_in REAL REAL Identifies the distance from the laser position sensor to the top beam or plate of the system Units are inches BR2AB_jobAmountMass_lbs REAL REAL Amount of material pumped in the current job if a Mass type feedback is selected in system settings Otherwise this variable has a value of 1 Units in pounds BR2AB_jobAmountVolume_gal REAL REAL Am...

Page 64: ...2AB_rec_sealFullPressure_psi REAL REAL Units in psi BR2AB_rec_sealPartPres sure_psi REAL REAL Units in psi BR2AB_rec_airAssistPres sure_psi REAL REAL Units in psi BR2AB_rec_primeTime_s INT INT Units in seconds BR2AB_rec_emptyTime_s INT INT Units in seconds BR2AB_rec_sealDeflateTime_s INT INT Units in seconds BR2AB_rec_airAssistTime_s INT INT Units in seconds BR2AB_rec_batchAmount Mass_lbs REAL REA...

Page 65: ...or 0 5 X20CM8281 Module Error 0 6 X20DO8322 Module Error 0 7 X20PS9400 Module Error 0 8 X20DS438A Module Error 0 9 Laser Position Sensor Error 0 10 Seal Pressure Sensor Error 0 11 Control Pressure Sensor Error Event Event Event Iden Iden Iden tification tification tification Number Number Number Event Event Event 0 12 Pump Pressure Sensor Error 0 13 Control Pressure Low 0 14 Pump Pressure Low 0 15...

Page 66: ...re information Icon Field Icon Field Icon Field Description Description Description Factory Factory Factory Reset Reset Reset Removes all user defined data This includes locked recipes and passwords system configuration data pressure settings etc 66 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 67: ...1 1 1 Auxiliary 1 input Aux Aux Aux 2 2 2 Auxiliary 2 input AUX AUX AUX Pulse Pulse Pulse Counter Counter Counter Total flow meter pulse count Analog Analog Analog Outputs Outputs Outputs FR1 FR1 FR1 Pump pressure FR2 FR2 FR2 Ram pressure FR3 FR3 FR3 Seal pressure Analog Analog Analog Inputs Inputs Inputs Aux Aux Aux 1 1 1 analog analog analog input input input Current 4 20 mA scale reading Ram Ra...

Page 68: ...tain the up to date formatting of the file NOTE NOTE NOTE This will overwrite any existing file with the same name 3 On a PC copy the desired data from the backup file into the file created by the export Do not copy any header information Ensure formatting is correct no extra commas the correct number of lines and each line of data has a new line at the end of it including the last line of the fil...

Page 69: ...grade Bratislava Budapest Ljubljana Prague Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 150 UTC 01 00 Brussels Copenhagen Madrid Paris 155 UTC 01 00 West Central Africa 160 UTC 01 00 Sarajevo Skopje Warsaw Zagreb 165 UTC 02 00 Athens Beirut Istanbul Minsk 167 UTC 02 00 Kaliningrad 170 UTC 02 00 Bucharest 175 UTC 02 00 Helsinki Kiev Rig...

Page 70: ...09 30 Adelaide Darwin 340 UTC 10 00 Vladivostok Timezone 345 UTC 10 00 Brisbane Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 350 UTC 10 00 Canberra Melbourne Sydney 355 UTC 10 00 Guam Port Moresby 360 UTC 10 00 Hobart 365 UTC 11 00 Magadan Solomon Is New Caledonia 367 UTC 11 00 Srednekolymsk 370 UTC 12 00 Auckland Wellington 375 UTC 12...

Page 71: ...it N A 4 mA Mass Enter desired mass at 4 mA N A 20 mA Mass Enter desired mass at 20 mA N A Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 0 None 1 Pump Start Stop 2 Interlock AUX1 2 Input 3 Job Complete 0 None 1 System OK 2 Pump is Running 3 Sequence Complete 4 Container Low AUX1 2 Output 5 Container Empty 0 DHCP Disabled Static IP IP Ty...

Page 72: ...U A 01 B A B 2 AA 1 1 1 C21 Wash Wash Wash Bin Bin Bin Config Config Config Code Code Code Part Part Part Title Title Title Description Description Description Refer Refer Refer to to to manual manual manual 0 1 25N650 Wash Bin Polypropylene wash bin mounted on an aluminum pallet Uses a 2 125 outside diameter polypropylene cam and groove fitting for drainage included 72 3A5416L Triplex Sales 1 847...

Page 73: ...J J in in in cm cm cm Lowest Lowest Lowest Posi Posi Posi tion tion tion Highest Highest Highest Position Position Position 59 5 59 5 59 5 151 151 151 117 3 117 3 117 3 298 298 298 64 6 64 6 64 6 164 164 164 48 6 48 6 48 6 123 123 123 49 49 49 max max max 124 5 124 5 124 5 70 70 70 178 178 178 76 5 76 5 76 5 194 194 194 54 54 54 137 137 137 6 6 6 15 2 15 2 15 2 3 2 3 2 3 2 8 1 8 1 8 1 50 8 50 8 50...

Page 74: ...Schematic pneumatic control Schematic Schematic Schematic pneumatic pneumatic pneumatic control control control 74 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 75: ... L AIF2 X20B B81 S LOT SUBSLOT1 OPTIONALCOMMUNICA TIONMODULE S E L AIF1 L AIF2 X20B B81 S LOT BC HUB MODULE X20BC1083 11 21 12 22 13 23 14 24 15 25 16 26 COMS P ORT POWERLINK LINE 1 15 BASE X20BB81 BASE X20BB81 on off ok 1 2 3 LINE LOAD 0V E ST OP 107PB 1060 1060 1061 1061 1070 1060 1060 1061 1060 1061 109 1090 FRO MLINE 1090 1060 1060 1090 124 1061 FROMLINE TOLINE 200 1061 1061 1061 1061 1061 109...

Page 76: ...2 22 13 23 14 24 15 25 16 26 MODULE X20DS438A TERMINALBLOCK X20TB12 BASE X20BM11 SHOP AIRPRESSURE PS1 3 4 LASERSENSOR 3 PS2 SEALAIRPRESSURE BLACK BLUE BROWN BLACK BROWN BLUE BLACK BROWN BLUE LS 1520 1540 1560 1580 1600 1620 1530 1550 1570 WHITE NOTUSED PUMP AIRPRESSURE PS3 3 BLACK BROWN BLUE 1590 1610 1630 76 3A5416L Triplex Sales 1 847 839 8442 www triplexsales com ...

Page 77: ...PFAST SOL ENOID V AL VE PUMPSLOW RAM UP RAM DOW N SEALINFLA TE AIRASSIST 149 1061 FROM L INE 2020 2030 2040 2050 2060 2070 2080 2090 1061 1061 1061 1061 1061 1061 TOLINE 225 1061 SOL ENOID V AL VE SOL ENOID V AL VE SOL ENOID V AL VE SOL ENOID V AL VE SOL ENOID V AL VE MODUL E X20DO8322 TERM INALBLOCK X20TB12 BASE X2 0BM11 RAM CHECK SOL ENOID V AL VE SV7 SV8 1061 1061 SEALDEFLA TE SOL ENOID V AL VE...

Page 78: ...IONAL INPUT PULSE COUNTER OPTIONAL OUTP UT1 DIGITAL OPTIONAL OUTP UT2 DIGITAL OPTIONAL INPUT 4 20 mAANALOG OPTIONAL FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC 500 mA FW 24 VDC 500 mA FW 300 50 mAMAX 1061 BLA CK 1 PRESSURE FR1PUMP YEL GRN 1060 BLA CK 2 2590 All components marked Optional are not provided with the control panel and must be provided by the installer All fittings and...

Page 79: ...ORT EXHAUST PANEL MUFFLER VENTURI 1 2 TUBE EXHAUST RAM 1 2 TUBE BV2 100 PSIMAX AIRSUPPL Y 100 PSIMAX AIRSUPPL Y BV1 PS1 MANIF OLD MANIFOLD COMMON 3 8 SST 3 8 SST 3 8 SST C1 C2 G6 V6 OUT IN PUMPS PUMPS PUMPS PUMPS CYLINDERASSEMBL Y REMOTE PUMP MANIFOLD PRESSURESENSOR PRESSURESENSOR FLOW PS3 PRESSURESENSOR 1 P 3 R 2 A 3 1 2 82 12 12 12 1 2 SV1 P2 1 SUP 3 EXH 2 OU T 1 SUP 3 EXH 2 OU T UP SPEED DOWNSP...

Page 80: ... buna n and polychloroprene or EPDM on the ram plate and seals See your pump manual for additional wetted parts Control Control Control panel panel panel Enclosure type 4X Maximum input air pressure 100 psi 0 7 MPa 7 bar Maximum up down ram pressure 100 psi 0 7 MPa 7 bar Maximum seal pressure 18 psi 0 1 MPa 1 2 bar Air inlet air controls 1 2 in npt f Air inlet pump 3 4 in npt f Electrical Electric...

Page 81: ...Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius FKM Fluoroelastomer FK 40 F to 275 F 40 C to 135 C Polychloroprene check balls CW 0 F to 180 F 18 C to 82 C PTFE overmolded diaphragm PO 40 F to 180 F 4 C to 82 C PTFE check balls PT or two piece PTFE Santoprene diaphragm PS 40 F to 220 F 4 C to 104 C Santoprene SP 40 F to 18...

Page 82: ...Y AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE PURPOSE IN IN IN CONNECTION CONNECTION CONNECTION WITH WITH WITH ACCESSORIES ACCESSORIES ACCESSORIES EQUIPMENT EQUIPMENT EQUIPM...

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Graco SaniForce STU, Operation

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