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WIL-19011-E-07 

 

WILDEN PUMP & ENGINEERING, LLC

   CAUTION: Do not over-lubricate air supply — 

excess lubrication will reduce performance.

   CAUTION: Do not exceed 8.6 bar (125 psig) air 

supply pressure.

   CAUTION: When choosing dampener materials, 

be sure to check the temperature limits for 
all wetted components. Example: Viton® 
has a maximum limit of 177°C (350°F) but 
polypropylene has a maximum limit of only 79°C 
(175°F).

   CAUTION: Maximum temperature limits are 

based upon mechanical stress only. Certain 
chemicals will significantly reduce maximum 
safe operating temperatures. Consult Chemical 
Resistance Guide (E4) for chemical compatibility 
and temperature limits.

  TEMPERATURE LIMITS:

 

Polypropylene 

 0°C to 79°C  

32°F to 175°F

 

PVDF 

–12°C to 107°C  10°F to 225°F

 

PFA 

7°C to 107°C  20°F to 225°F

 

Neoprene 

 –18°C to 93°C 

0°F to 200°F

 

Buna-N 

–12°C to 82°C 

10°F to 180°F

 

EPDM 

–51°C to 138°C  –60°F to 280°F

 Viton

®

 FKM 

–40°C to 177°C  –40°F to 350°F

 

Wil-Flex™  

–40°C to 107°C  –40°F to 225°F

 

Saniflex™ 

–29°C to 104°C  –20°F to 220°F

 

Polyurethane 

–12°C to 66°C  

10°F to 150°F

 

Polytetrafluoroethylene (PTFE)

1

  4°C to 104°C  40°F to 220°F

 

EPDM 

–51°C to 138°C  –60°F to 280°F

 

Nylon 

 –18°C to 93°C 

0°F to 200°F

 

Acetal 

–29°C to 82°C  –20°F to 180°F

 

SIPD PTFE with Neoprene-backed  4°C to 104°C  40°F to 220°F

 

SIPD PTFE with EPDM-backed  –10°C to 137°C  14°F to 280°F

 

Polyethylene 

 0°C to 70°C  

32°F to 158°F

 Geolast

®

 

–40°C to 82°C  –40°F to 180°F

4°C to 149°C (40°F to 300°F) - 13 mm (1/2”) and 25 mm (1”) models only.

 NOTE: Not all materials are available for all 
models. Refer to Section 2 for material options 
for your pump.

   WARNING: Prevent static sparking. If static 

sparking occurs, fire or explosion could result. 
Dampener, pump, valves and containers must 
be grounded to a proper grounding point 
when handling flammable fluids and whenever 
discharge of static electricity is a hazard.

   CAUTION: The process fluid and cleaning fluids 

must be chemically compatible with all wetted 
dampener components. Consult Chemical 
Resistance Guide (E4).

   CAUTION: Dampener(s) should be thoroughly 

flushed before installing into process lines. 

 

FDA- and USDA- approved dampeners should be 
cleaned and/ or sanitized before being used.

   CAUTION: Always wear safety glasses when 

operating dampener. If diaphragm rupture 
occurs, process fluid may be forced out air 
exhaust.

   CAUTION: Before any maintenance or repair 

is attempted, the compressed air line to the 
dampener and pump should be disconnected 
and all air pressure allowed to bleed from the 
system. Disconnect all intake, discharge and air 
lines. Drain the dampener by allowing any fluid 
to flow into a suitable container.

   CAUTION: Blow out air line for 10 to 20 seconds 

before attaching to dampener to make sure all 
pipeline debris is clear. Use an in-line air filter.  
A 5μ (micron) air filter is recommended.

   CAUTION: Dampeners cannot be used in 

submersible applications. 

   CAUTION: Tighten all hardware prior to 

installation.

   CAUTION: ATEX products have been assessed 

for use in potentially explosive atmospheres in 
accordance with the European Directive 94/9/
EC (ATEX 95). Users of ATEX products must be 
familiar with ATEX requirements and follow 
all safety guidelines. (Refer to Wilden Safety 
Supplement WIL-18510-E).

REV 10/13/04 LKB

S e c t i o n   1

C A U T I O N S — R E A D   F I R S T !

Summary of Contents for Wilden XSD Series

Page 1: ...EOM Engineering Operation Maintenance XSD Advanced Metal Surge Dampener W h e r e I n n o v a t i o n F l o w s www wildenpump com WIL 19011 E 07 REPLACES WIL 19011 E 06...

Page 2: ...MANCE XSD1 6 XSD2 7 XSD3 8 SECTION 6 SUGGESTED INSTALLATION TROUBLESHOOTING 9 SECTION 7 DISASSEMBLY REASSEMBLY 11 Reassembly Hints Tips 14 SECTION 8 EXPLODED VIEW PARTS LISTING XSD1 Metal PTFE Rubber...

Page 3: ...o Section 2 for material options for your pump WARNING Prevent static sparking If static sparking occurs fire or explosion could result Dampener pump valves and containers must be grounded to a proper...

Page 4: ...IAPHRAGM BNS BUNA N Red Dot FSS SANIFLEX Cream EPS EPDM Blue Dot NES NEOPRENE Green Dot PUS POLYURETHANE Clear TNU PTFE W NEOPRENE TEU PTFE W EPDM VTS VITON Silver or White Dot WFS WIL FLEX Orange Dot...

Page 5: ...on Contact your localWilden distributor for further information on the Equalizer and other pumping solutions A compressed air line attached to the air regulator body sets and maintains pressure on the...

Page 6: ...M E N S I O N A L D R A W I N G S DIMENSIONS XSD1 METAL DIMENSION METRIC mm STANDARD inch A 295 11 6 B 244 9 6 C 147 5 8 D 295 11 6 E 297 11 7 XSD1 XSD2 DIMENSIONS XSD2 METAL DIMENSION METRIC mm STAN...

Page 7: ...TRIC mm STANDARD inch A 399 15 7 B 320 12 6 C 295 11 6 D 556 21 9 E 424 16 7 XSD2 AdvancedTM DIMENSIONS XSD2 ADVANCED METAL ITEM METRIC mm STANDARD inch A 345 13 6 B 257 10 1 C 279 11 0 D 513 20 2 E 3...

Page 8: ...ation of only 1 9 bar 27 psig This results in a 67 reduction in head pressure fluctuation XSD1 TNU 4 1 bar 60 psig inlet air 3 4 bar 50 psig discharge head Discharge Head bar psig Time sec 0 0 7 10 1...

Page 9: ...a 68 reduction in head pressure fluctuation XSD2 BNS 4 1 bar 60 psig inlet air 3 4 bar 50 psig discharge head Discharge Head bar psig Time sec 0 0 7 10 1 4 20 2 1 30 2 8 40 3 4 50 4 1 60 4 8 70 0 1 2...

Page 10: ...n head pressure fluctuation 1 2 3 4 5 6 7 XSD3 TNU 6 89 bar 100 psig inlet air 6 2 bar 90 psig discharge head Discharge Head bar psig Time sec 0 1 4 20 2 8 40 4 1 60 5 5 80 6 9 100 8 3 120 1 2 3 4 5 6...

Page 11: ...t is important to support the pipe immediately downstream from the Equalizer Use a tee connector on the pump air supply line and connect the line to the Equalizer regulator body This tee connector sho...

Page 12: ...ifying proper operation of the unit If there is a continuous discharge of air out of this hole during steady fluid discharge pressure the Equalizer is not functioning properly and should be inspected...

Page 13: ...and all air pressure allowed to bleed from the system Disconnect all intake discharge and air lines Be aware of any hazardous effects of contact with your process fluid PLEASE READ ALL DIRECTIONS BEF...

Page 14: ...will loosen from shaft or the shaft bolt will loosen from shaft Step 7 In either case this will allow the removal of the inner and outer pistons diaphragm shaft stop shaft shaft stop washer and bolt S...

Page 15: ...the event of an air leak remove the regulator adaptor plate and replace the O ring Step 13 Using an O ring pick remove the Glyd rings from air regulator body Step 14 The air regulator body has five 5...

Page 16: ...d the inside of the air regulator body should be cleaned to ensure no debris is left that may cause premature damage to the new seals INSTALLATION The following tools can be used to aid in the install...

Page 17: ...N O T E S...

Page 18: ...TRA FLEX FITTED 19 21 24 23 25 26 20 22 27 19 20 22 23 26 27 19 23 25 21 26 29 22 21 27 26 1 2 3 4 5 6 7 8 19 20 21 22 23 25 16 15 18 13 12 9 10 11 17 14 RUBBER FITTED S e c t i o n 8 E X P L O D E D...

Page 19: ...d Hd Sq Neck 4 04 6050 08 01 6070 03 18 Nut 1 4 20 Hex 4 04 6400 08 04 6400 03 19 Shaft Straight 1 76 3800 03 76 3800 03 Shaft Ultra Flex 1 04 3830 03 07 04 3830 03 07 20 Stud 1 2 20 x 1 50 Threaded 1...

Page 20: ...D E D V I E W 27 26 PTFE FITTED RUBBER FITTED SIPD FITTED ULTRA FLEX FITTED 18 19 23 22 24 25 20 21 26 18 20 21 22 24 25 26 18 20 21 22 25 26 18 22 21 24 20 25 19 19 19 26 25 1 2 3 4 5 6 7 8 18 20 19...

Page 21: ...NPT Surge 2 71 8601 01 71 8601 03 End 2 BSPT Surge 2 71 8601 01 14 71 8601 03 14 15 Band Small Clamp 4 08 7100 08 08 7100 08 16 Bolt 5 16 18 x 1 50 Rnd Hd Sq Neck 4 08 6050 08 08 6050 08 17 Nut 5 16...

Page 22: ...XSD2 ADVANCEDTM METAL E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 20 WIL 19011 E 07...

Page 23: ...3 14 Shaft Straight 1 77 3800 03 15 Adapter Shaft Stud Rubber Fitted 1 71 6153 08 Stud 1 2 20 x 1 88 Threaded Ultra Flex 1 08 6150 08 Stud 1 2 20 x 2 13 Threaded PTFE 1 08 6152 08 16 Stop Shaft 1 71 8...

Page 24: ...W P A R T S L I S T I N G 28 27 PTFE FITTED ULTRA FLEX FITTED 19 21 24 23 25 26 20 22 27 26 1 2 3 4 5 6 7 8 9 19 20 21 22 23 25 16 15 18 10 13 12 14 17 11 RUBBER FITTED 27 19 20 22 23 25 25 23 22 21...

Page 25: ...NPT Surge 2 78 8600 01 78 8600 03 End 3 BSPT Surge 2 78 8600 01 14 78 8600 03 14 16 Band Small Clamp 4 15 7100 08 15 7100 03 17 Bolt 5 16 18 x 2 25 Rnd Hd Sq Neck 4 15 6050 08 15 6050 08 18 Nut 3 8 16...

Page 26: ...N A PTFE 08 1010 55 N A N A N A 71 1281 55 SANIFLEX 08 1010 56 08 1060 56 N A N A N A WIL FLEX 08 1010 58 N A N A N A N A ESD NITRILE 08 1010 86 08 1060 86 N A N A N A METAL XSD2 ADVANCED EQUALIZER N...

Page 27: ...omes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 28: ...G SYSTEMS maag com BLACKMER VANE PUMPS COMPRESSORS blackmer com FLUID DYNAMICS POLYMER BLENDING SYSTEMS fluiddynamics1 com GRISWOLD CENTRIFUGAL PUMPS griswoldpump com MAAG FILTRATION PLASTIC MANUFACTU...

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