background image

 

WIL-10187-E-03

 

Wilden

®

 

13 

Suggested Installation, Operation, Maintenance and Troubleshooting

 

 

 

 

This illustration is a generic 
representation of an air-operated 
double-diaphragm pump.

 

 
 

 

 

 

 

 
 
 

 

 

 

 

 

 

 

 

 
 
 

 

 

 

 

 

 

NOTE: 

In the event of a power failure, the shut-off 

valve should be closed, if the restarting of the pump is 
not desirable once power is regained. 

Air-Operated Pumps: 

To stop the pump from operating in an 

emergency situation, simply close the shut-off valve (user-
supplied) installed in the air supply line. A properly functioning 
valve will stop the air supply to the pump, therefore stopping 

output. This shut-off valve should be located far enough away  
from the pumping equipment such that it can be reached safely  
in an emergency situation 

Operation 

The P8 are pre-lubricated, and do not require in-line lubrication. 
Additional lubrication will not damage the pump, however if the 

pump is heavily lubricated by an external source, the pump’s 

internal lubrication may be washed away. If the pump is then 

moved to a non-lubricated location, it may need to be 
disassembled and re-lubricated as described in the 

DISASSEMBLY/REASSEMBLY INSTRUCTIONS.. 
Pump discharge rate can be controlled by limiting the volume and/or 
pressure of the air supply to the pump. An air regulator is used to 
regulate air pressure. A needle valve is used to regulate volume. 

Pump discharge rate can also be controlled by throttling the pump  

discharge by partially closing a valve in the discharge line of the pump. This action 

increases friction loss which reduces flow rate. (See Section 5.) This is useful when 
the need exists to control the pump from a remote location. When the pump 
discharge pressure equals or exceeds the air supply pressure, the pump will stop; 

no bypass or pressure relief valve is needed, and pump damage will not occur. The 

pump has reached a “deadhead” situation

 and can be restarted by reducing the fluid 

discharge pressure or increasing the air inlet pressure.  
The Wilden P8 pump run solely on compressed air and does not generate heat, 
therefore your process fluid temperature will not be affected. 

Maintenance and Inspections 

Since each application is unique, maintenance schedules may be different for 
every pump. Frequency of use, line pressure, viscosity and abrasiveness of 
process fluid all affect the parts life of a Wilden pump. Periodic inspections 
have been found to offer the best means for preventing unscheduled pump 

downtime. Personnel familiar with the pump’s construction and service should 

be informed of any abnormalities that are detected during operation. 

.

Summary of Contents for WILDEN PRO-FLO P8

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P8 Clamped Plastic Pump WIL 10187 E 03 Where InnovationFlows...

Page 2: ...troke PTFE Fitted 9 P8 Plastic Full Stroke PTFE Fitted 9 P8 Plastic Ultra FlexTM Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...y be forced out air exhaust Plastic series pumps are made of virgin plastic and are not UV stabilized Direct sunlight for prolonged periods can cause deterioration of plastics WARNING Prevent static s...

Page 5: ...POLYPROPYLENE VALVE SEAT O RING BN BUNA N Red Dot PU POLYURETHANE Brown TV PTFE ENCAP FKM WF WIL FLEX Santoprene NOTE Most Elastomeric materials use colored dots for identification NOTE Not all models...

Page 6: ...hamber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through th...

Page 7: ...STANDARD inch A 490 19 3 B 76 3 0 C 414 16 3 D 693 27 3 E 770 30 3 F 89 3 5 G 417 16 4 H 333 13 1 J 381 15 0 K 307 12 1 L 227 8 9 M 254 10 0 N 15 0 6 METRIC mm STANDARD inch P 122 DIA 4 8 DIA R 152 D...

Page 8: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P8 PLASTIC TPE FITTED Ship Weight Polypropylene 34 kg 75 lb PVDF 43 kg 95 lb Air Inle...

Page 9: ...d performance pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P8 PLASTIC FULL STROKE PTFE FITTED Ship Weight Polypropylene 34 kg 75...

Page 10: ...was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 257 lpm 68 gpm against a discharge pressure head of 2 0 bar 30 psig requires 4 1 bar 60 psig...

Page 11: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosi...

Page 12: ...eration When operation is controlled by a solenoid valve in the air line three way valves should be used This valve allows trapped air between the valve and the pump to bleed off which improves pump p...

Page 13: ...he volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by thrott...

Page 14: ...l to be unable toshift 7 Remove plug from pilot spoolexhaust Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chamb...

Page 15: ...tribution system is based on a revolutionary design which increases reliability and performance The model P8 are available in injection molded polypropylene PLEASE read all directions before starting...

Page 16: ...able performance Step 5 Remove the two small clamp bands which fasten the intake manifold to the liquid chambers Step 6 Lift intake manifold from liquid chambers and center section to expose intake va...

Page 17: ...uter piston diaphragm and inner piston remain attached to the shaft and the entire assembly can be removed from the center section Figure 12 2 The outer piston diaphragm and inner piston separate from...

Page 18: ...istribution system A 13 mm 1 2 air inlet connects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P4 to run lube free The Pro Flo air...

Page 19: ...from center block Step 9 With O ring pick gently remove the o ring from the opposite side of the center hole cut on the spool Gently remove the pilot spool from sleeve and inspect for nicks or gouges...

Page 20: ...Large Clamp Band Rubber Fitted 18 6 N m 165 in lb Large Clamp Band PTFE Fitted 18 6 N m 165 in lb Air Chamber Screws HSFHS 3 8 16 47 5 N m 35 ft lb Figure A INSTALLATION The following tools can be use...

Page 21: ...g surfaces must be properly aligned in order to ensure positive sealing characteristics Step 1 Gently remove the adhesive covering from the back of the PTFE tape Ensure that the adhesive strip remains...

Page 22: ...WIL 10187 E 03 Wilden 22 Exploded View and Parts Listing P8 PLASTIC FULL STROKE DIAPHRAGM FITTED EXPLODED VIEW Section 8...

Page 23: ...n 2 08 3700 01 08 3700 01 21 Diaphragm 2 22 Outer Piston 2 08 4550 21 500 08 4550 21 500 23 Manifold Tee Section 2 08 5160 20 08 5160 20 24 Small Clamp Band Assy 4 08 7100 03 500 08 7100 05 500 25 Sma...

Page 24: ...WIL 10187 E 03 Wilden 24 Exploded View and Parts Listing P8 PLASTIC REDUCED STROKE DIAPHRAGM FITTED EXPLODED VIEW...

Page 25: ...Ring 2 04 3890 03 04 3890 03 20 Inner Piston 2 08 3750 01 08 3750 01 Inner Piston Ultra Flex 2 08 3761 01 08 3761 01 21 Diaphragm Back up 2 22 Diaphragm 2 23 Outer Piston 2 08 4600 21 500 08 4600 21...

Page 26: ...N A N A EPDM 08 1010 54 08 1020 54 N A N A 08 1080 54 N A N A FKM 08 1010 53 08 1020 53 N A N A 08 1080 53 N A N A Saniflex 08 1010 56 N A N A N A 08 1080 56 08 1060 56 08 1065 56 PTFE 08 1010 55 N A...

Page 27: ...WIL 10187 E 03 Wilden Notes...

Page 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

Reviews: