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SPECIFICATION OF PV CHARGE CONTROLLER 

  

3.3.3  Mark holes 

 

Mark the four mounting hole locations on the mounting 

surface. 

 

3.3.4  Drill holes 

 

Remove  the  controller  and  drill  4mm

2

  holes  in  the 

marked locations. 

 

3.3.5  Fix controller 

 

Place the controller and align  the mounting holes with 

the  drilled  holes  in  step  3.3.3.  Secure  the  controller  in 

place using the mounting screws. 

 

3.4 Wiring the controller to the system 

 

3.4.1 Crimp the cold pressing terminal with your wires. Please 

tightly crimp them. 

 

3.4.2  Remove the connection cover plate 

 

 
 
 
 
 
 
 

 

Cover plate 

 
 
 
 
 
 
 
 

Remove the plate 

 

3.4.3  Connect battery to the controller 

Note: Right connect the positive and negative. 

 

 Caution: before you connect battery to the controller, 

please ensure the power switch is on “OFF” side. 

 

Warning: Risk of explosion or fire! Never short circuit 

battery positive (+) and negative (-) or cables. 

 

3.4.4  Connect solar panel to the controller 

  

Note: Right connect the positive and negative 

 

Caution:  If  there  is  no  combiner  in  the  system,  we 

require user to add a breaker between the controller and 

PV arrays. And before you connect them, please ensure 

 

 

Summary of Contents for YQPV-HP360V/100A

Page 1: ... instructions Version 5 0 2016 12 PSC Solar UK www pscsolaruk com info pscsolaruk com Phone Numbers 2348120855444 2348123655444 Users Thank you very much for selecting our PV CHARGE CONTROLLER This manual contains important information and suggestion about installation operation and trouble shooting Please read them carefully before you use it ...

Page 2: ...STRUCTION 5 3 1 PRECAUTIONS 5 3 2 WIRING INSTRUCTION 6 3 3 MOUNTING 7 3 4 WIRING THE CONTROLLER TO THE SYSTEM 8 4 OPERATION 10 4 1 INSTRUCTION OF HMI INTERFACE 10 4 2 OPERATING INTERFACE 10 5 INSTRUCTION OF PWM TECHNOLOGY 17 5 1 WHAT IS PWM CHARGING MODEL 17 5 2 BULK CHARGING STAGE 17 5 3 EQUALIZE CHARGING STAGE 17 5 4 FLOAT CHARGING STAGE 17 6 TROUBLESHOOTING MAINTENANCE 18 6 1 TROUBLESHOOTING 18...

Page 3: ...pt to repair it without authority from manufacturer 1 2 3 Please avoid direct sunlight if you install it outdoor 1 2 4 Install external fuses breakers as required 1 2 5 Install the controller in well ventilated places the controller heatsink may become very hot during operation 1 2 6 Keep the controller away from water electrical heater and avoid the controller from direct sunlight 1 2 7 Disconnec...

Page 4: ...is manual nor the conditions and methods of installation operation usage and maintenance of the system controller Improper installation of the system may result in damage to property and as a result to bodily injury Therefore we assume no responsibility or liability for loss damage or costs which result from or are in any way related to incorrect installation improper operation or incorrect use an...

Page 5: ...ct sunlight Ventilation openings must not be covered The controller may only be used for the specified intended purpose Please also ensure that the permissible model specific rated currents and voltages are not exceeded No liability is accepted when the device is used in a manner other than for the intended purpose Handle the product with care 2 1 Topology diagram Picture 1 Off grid solar system w...

Page 6: ...ation information of daily monthly and total 2 2 13 The temperature compensation function compensates the voltage based on different temperature 2 2 14 It adopts graphical dot matrix 3 LCD and 4 touching buttons as HMI for full menu and easy operation 2 2 15 RTC function indicates the real time and temperature 2 2 16 The deep protection to avoid destroying battery when the power switch IGBT is dow...

Page 7: ...ire and cold pressing terminal Caution Please use insulated tools and avoid placing metal objects near the battery Note By default the controller works with Lead acid battery GEL battery AMG battery etc If you use Lithium battery please let me know before you buy it We have special program for lithium battery We will do not take any responsibility for problems when you use the controller with lith...

Page 8: ...ntroller near to battery and on a safe surface protected from direct sunlight high temperature and water a best surface should with following properties Stable Ventilation Non flammable Dry Do no install the controller outside The controller must be mounted protected from moisture dripping water spray rainwater and direct or indirect heating e g from direct sunlight 3 3 2 Check for clearance Pleas...

Page 9: ...minal with your wires Please tightly crimp them 3 4 2 Remove the connection cover plate Cover plate Remove the plate 3 4 3 Connect battery to the controller Note Right connect the positive and negative Caution before you connect battery to the controller please ensure the power switch is on OFF side Warning Risk of explosion or fire Never short circuit battery positive and negative or cables 3 4 4...

Page 10: ...s power switch NOTE After you done this the controller will start to work the LCD will display WELCOME TO USE PV CHARGE CONTROLLER PLEASE WAIT A MOMENT and enter into monitoring interface after 3 seconds 3 4 8 Start charging Turn on the combiner or the breaker between PV arrays and controller to process system operation please pay attention on the voltage of PV arrays charging current battery s vo...

Page 11: ...NOTE It will enter to monitoring interface automatically if there is no operation within 3 minutes The controller will enter to initial interface after you power the controller step 3 4 7 as follow The initial interface will last 3 seconds then enter to monitoring interface as follow Charging status Charging current PV arrays voltage Battery s voltage Note Charging status instruction No Chrg No ch...

Page 12: ...After it enter to monitoring interface you can browse the system parameters through pressing and key The system parameters as follow TEMP Temperature Charge Energy Generate power Run T Running time Day Daily generate power Time Real time Mon Monthly generate power Date Date Tot Total generate power 4 2 1 Main menu interface When it at monitoring interface Press Menu key to main menu 1 interface wh...

Page 13: ...he inverse cursor point to 2 Device Set and press Enter to enter to device setting interface which displays contents as follow Press Menu or Enter the inverse cursor moves among each parameter When inverse cursor points at the parameter the contents of the parameter can be modified through pressing to increase the value or pressing to decrease the value After you done the setting keep pressing Ent...

Page 14: ...ing the settings If the password is wrong the interface will show the following information and return to main menu 1 interface after 5 seconds without saving the settings 4 2 4 Parameter Set At main menu 1 interface let the inverse cursor point at 3 Parameter Set press Enter key to enter to working parameter setting interface as follow After you complete the setting keep pressing Enter until you ...

Page 15: ...e the best so if there is special requirement please do not change them Note In order to promise a safe performance of solar system there is a special logic in the controller s program it is the adjustable arrange of the seven parameters except the equalize time is 0 75 1 42 times of battery rated voltage and they also follow the logic Over voltage disconnect Over voltage reconnect equalize voltag...

Page 16: ...ting interface as follow Modify the password through pressing or key after you done the setting press Enter and enter to the following interface The next setting is same to 4 2 3 4 2 7 Reboot Device At main menu 2 let the inverse cursor point at 6 Reboot Device press Enter and enter to reboot device interface as following If you choose No it will return to main menu 1 immediately if you choose Yes...

Page 17: ... enter to password interface as follow If you put a wrong password the interface will show the following information and return to main menu 1 after 5 seconds If you put right password the interface will show the following information If you choose No it will return to main menu 1 immediately if you choose Yes the interface will show the following information and all parameters recovery to factory...

Page 18: ...ptance rate of charging current 5 2 Bulk charging stage In this stage 100 of available solar power is use to charge battery s Every time after the controller is rebooted if it detects the system voltage low than equalize charging point it will enter to bulk charging stage automatically 5 3 Equalize charging stage The controller will enter to equalize charging stage and keep a constant current char...

Page 19: ...ce 6 1 Troubleshooting The trouble phenomenon and solutions please refer to the table 1 and table 2 in the last 6 2 Maintenance The following inspections and maintenance tasks are recommended at least two times per year for best performance Check the air flow and ventilation around the controller is not blocked Clear all dirt or fragments around the exit fan Check all the naked wires to make sure ...

Page 20: ...turn off all the power when you do these 7 Model Instruction YQ PV HP Yo Power PV System High Power System Rated System Voltage Rated Charging Current 8 Technical Specification Model YQPV HP360V 100A Electrical Parameter Rated system voltage 360V Max input voltage 720V Rated charging current 100A No of input 1 group No load loss 0 5W Equalize voltage 432V Equalize recovery voltage 396V Equalize ch...

Page 21: ...l type TC Series barrier terminal Humidity 0 98 non condensing Environment temperature 25 C 55 C Elevation 4000M should reduce power if the elevation high than 4000M Protection level IP32 Noise 30dBA Dimension 420 345 157mm Weight 11KG Package size 540 470 280mm Package weight 12KG Package information Hard box with pearl sponge 9 Dimension 9 1 Product dimension Unit mm 20 ...

Page 22: ...emperature The heat sink s temperature is the heat sink s temperature high than very high 75 0 C automatically and recovery since the temperature below than 65 0 C Power module This error couldn t be repaired please NC IGBT IGBT is down turn off battery and PV arrays and error contact us immediately TABLE 1 Fault Possible reason Troubleshooting It doesn t work when you first 1 Battery voltage is t...

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