Prozone CSS 12 Manual Download Page 10

10

CSS 12

Section 2 

 

 

 

 

 

 

 

 

 

 

         Product Installation

2.5 

Installation for new pools (factory installation)

1.

2.

3.

4.

5.

1.

2.

3.

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5.

6.

7.

8.

WARNING! Bypass hoses MUST be installed and supported in such a manner as to not kink.

Standard bypass installation is illustrated on page 11. If sufficient air flow cannot be achieved using this method, a ball valve may be purchased and

installed after the filter, (and heater if equipped), using one of the methods shown. Ball valve must always be installed before the bypass exit point.

Air flow requirements are discussed in greater detail in section 3 of this manual.

Verify pool pump is turned off.

First 2” PVC Tee should be installed after the pump but before the filter. 2” to 1-1/2” adapters are

supplied if using 1-1/2” pipe. This pipe is usually a vertical pipe coming out of the pump outlet.

Second 2” PVC Tee should be installed after the filter, (and heater if equipped).

Locate the Pre-Filter assembly and apply teflon tape to the threads of the 3/4” MNPT close nipple.

Screw this assembly into the first 2” tee, (after the pump, before the filter). Note arrow showing water

flow direction. Pre-Filter strainer should be at the bottom as shown in figure 5.

Locate the 3/4” MNPT by 3/4” MHT fitting. Apply teflon tape to the threads of the 3/4” MNPT.

Screw this fitting into the second 2” tee, (after the filter, (and heater if equipped)). See figure 6.

Connection method is the same for a new pool installation or an existing pool installation using saddle clamps.

Measure and cut a length of 3/4” hose to reach from the top of the chlorine cell, looping over the control box, to the bypass exit point.

Route this hose through the clamps on the left side of the control box, allowing approximately 22” above the box.

Install a 3/4” FHT by 3/4” Barb fitting in each end of this hose, and secure with metal hose clamps.

Connect one end to the top of the chlorine cell, and the other end to the 3/4” MHT fitting on the exit point of the bypass.

Measure and cut a length of 3/4” hose to reach from the bottom of the chlorine cell to the pre-filter.

Install a 3/4” FHT by 3/4” Barb fitting in each end of this hose, and secure with metal hose clamps.

Connect one end to the bottom of the chlorine cell, and the other end to the 3/4” MHT fitting on the pre-filter.

(Figure 5)

(Figure 6)

2.6 

Connecting the bypass hoses

2.7 

Alternate installation methods

Alternative Installation Method # 1

Alternative Installation Method # 2

Heater

Heater

Filter

Filter

Summary of Contents for CSS 12

Page 1: ...ors Produces Crystal Clear Water Copyright 2007 202063 CSS 12 Ozone Salt Chlorinator Prozone has combined ozone and salt together in one Complete Sanitation System for your pool Prozone Water Products...

Page 2: ...f GFCI protected circuits If installation is completed by a licensed electrician or pool equipment installer they will be required to verify this requirement for your area and comply during installati...

Page 3: ...ify Contents 2 3 Quick Start Installation Guide 2 4 Saddle Clamp Installation Guide 2 5 Installation For New Pools 2 6 Connecting The Bypass Hoses 2 7 Alternate Installation Methods 2 8 Standard Bypas...

Page 4: ...on the Web www prozoneint com Manufactured by Prozone Water Products 3004 11th Ave Huntsville AL 35805 CSS 12 Installer Date of Installation Control Box Control Box Model Number CSS 12 Serial Number...

Page 5: ...r many years to come 1 3 Customer Responsibilities Record the Following Information at Initial Installation of your CSS 12 Unit Proper Water Chemistry is Important to Protect Your Valuable Investment...

Page 6: ...chnology which produce nitrous acid compounds and other harmful byproducts Ozone is a molecule of oxygen that is formed when three atoms of oxygen are bound together instead of the normal two atoms Th...

Page 7: ...tion 2 Product Installation Section 1 Product Information Z43 Installation Kit For new pool installation Refer to this list when ordering replacement parts Description Part Number Quantity Strainer 20...

Page 8: ...d with the chlorine and ozone generators connected Do not add salt to the pool for at least 2 weeks allow your pool surface to completely cure and harden You may turn on your Control Box and allow wat...

Page 9: ...bypass Exit after Filter Heater Using 2 pipe Assemble PVC Pipe with fitting Saddle Clamp Top Bottom Bushing Note direction Screws 2 Nuts 2 Figure 4 Turn pool pump OFF Locate section of existing plumb...

Page 10: ...er strainer should be at the bottom as shown in figure 5 Locate the 3 4 MNPT by 3 4 MHT fitting Apply teflon tape to the threads of the 3 4 MNPT Screw this fitting into the second 2 tee after the filt...

Page 11: ...11 CSS 12 Section 2 Product Installation 2 8 Standard Bypass Installation...

Page 12: ...ool before calculating the salt requirement particularly if a salt chlorine generator has been used or sodium chloride has been previously added to the pool water It is best to use an electronic measu...

Page 13: ...duce chlorine and effectively inject ozone in to the water the circulation system must operate at optimum levels Poor water ow or short operating cycles will hamper the ability of the CSS 12 to work p...

Page 14: ...nough for this Water should be tested every week to maintain maximum water quality and enjoyment Salt chlorine generators may naturally increase the pH of the spa Monitor pH regularly and adjust if it...

Page 15: ...es before freezing occurs SPRING START UP Balance your pool and perform start up as listed in this manual Section 5 Chlorine Cell Function Maintenance Section 6 Winterization and Spring Start UP Turn...

Page 16: ...ed by Prozone within 30 days of RGA number issuance another RGA number must be obtained RGA number must be obtained before warranty period expires Manufacturer will replace or repair after evaluation...

Page 17: ...E WATER PRODUCTS INC 3004 11TH AVE HUNTSVILLE AL 35805 Failure to return this warranty information will void this warranty Date of purchase Purchased from Model Number Supplier Telephone No Date of in...

Page 18: ...must be restarted by turning off the power swtich located on the bottom of the unit and turning it back on again If system shuts down due to excessive salt a water sample should be taken to your pool...

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