Prowinch PWHC1000i User Manual Download

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PWH

Powered Electric Chain Hoist

User’s Manual /

Manual de usuario

Safety Warnings /

Advertencias de Seguridad

Summary of Contents for PWHC1000i

Page 1: ...PWH Powered Electric Chain Hoist User s Manual Manual de usuario Safety Warnings Advertencias de Seguridad...

Page 2: ...2 PWH 2 Version 1 0 This page intentionally left blank...

Page 3: ...y assistance provided by Prowinch LLC in the selec tion of the equipment the capacities and characteristics re quired by the clients is delivered free of charge and based on the information about the...

Page 4: ...Ton Electric Chain Hoist 20 ft FEC G80 Chain M3 H2 220 240V Wireless 1 Ton Electric Chain Hoist 20 ft G80 Chain M3 H2 220 240V 1 Ton Electric Chain Hoist 20 ft G80 Chain M3 H2 220 240V 1 2 Ton Electri...

Page 5: ...hain M3 H2 110 120V 1 Ton Electric Chain Hoist Power Trolley 20 ft G80 Chain M3 H2 220 240V Wireless 1 Ton Electric Chain Hoist Power Trolley 20 ft G80 Chain M3 H2 110 120V Wireless 1 2 Ton Electric C...

Page 6: ...etermined by tests with an empty hook traveling in increasing speeds up to the maximum speed The actuating mecha nism of the limit switch shall be located so that it will trip the switch under all con...

Page 7: ...EATH It is YOUR RESPONSIBILITY to consider all risk factors and follow all the equipment related ASME B30 standard which comprises the following volumes B30 1 Jacks Industrial Rollers Air Casters and...

Page 8: ...l 10 DO NOT Operate the hoist unless the hook travel limit devices function properly Test without a load PRE SHIFT 11 DO NOT Operate the hoist with twisted kinked damaged dirty or unlubricated chain o...

Page 9: ...ck the rope for proper reeving and that rope parts are not twisted LIMIT SWITCHES Ensure that all limit devices stop lifting motion before the load block or chain rope stop strikes the hoist OIL LEAKA...

Page 10: ...rowinch Electric Chain Hoist is designed for safe and reliable service if operated according to User Manual Respect all warnings for personnel and third party safety Inadequate operation may cause inj...

Page 11: ...afety equipment gloves safety helmet hard hat safety shoes and eye protection Before installing removing inspecting or performing any maintenance on the hoist the unit must be unplugged locked out and...

Page 12: ...addition to regular and maintenance inspections Refer to maximum load capacity displayed on ID plate of hoist not capacity of hook Stop operation immediately if unauthorized personnel enter working ar...

Page 13: ...ure to use only original Prowinch parts may endanger operator ALWAYS NEVER Check quality of electrical connections Check chain and keep it lubricated Prevent others from being beneath load Regularly i...

Page 14: ...nsport people or animals 5 Do not place under load and prevent others from doing so 6 Do not use hoist if exposed to rain snow or lightning 7 Regularly inspect and main tain your hoist 8 Always check...

Page 15: ...the operating temperatures for which the hoist is designed This is stated in this manual and may vary depending on the model When exposed to water sand corrosive envi ronment and or Other potentially...

Page 16: ...16 Safety Precautions 16 Version 1 0 Hanging Pendant Control Make sure to connect both cables 1 1...

Page 17: ...17 Safety Precautions Version 1 0 17 Hanging Pendant Control Do not install the pendant control cable without the strain relief cable steel cord DANGER X X 1...

Page 18: ...damage to hois struc ture and load chain when over lifting or over lowering happens Increasing the number of load sheave pock ets helps relieve vibrations produced by revolving polygonal sheave on th...

Page 19: ...ows instant brake as soon as the electric power is cut off Thus the braking safety while loading is guaranted Light aluminum alloy shell light but hard The cooling fin is specially designed to en sure...

Page 20: ...ling fan for motor make hoist service much longer life 3 Motor overheating protector 4 Brake system Electronic magnetic brake 5 Safety clutch for overload protection 6 Unique guide structure 7 Limit s...

Page 21: ...iameter mm Chain pitch mm 0 3T 0 5T 6 3 10 1T 2T 3T 7 1 21 1 5T 2T 10 30 2 5T 3T 5T 7 5T 10T 15T 25T 11 2 34 Do not use Prowinch Electric Chain Hoists when temperature and humidity exceed range of Spe...

Page 22: ...d parts are frequently under light load but also under max load with low frequency 0 50 K 0 63 1 1 2 2 4 4 8 8 16 16 3 heavy Mechanism and parts are frequently under medium and heavy load 0 63 K 0 80...

Page 23: ...M7 60 360 60 60 5M M8 60 360 60 60 Capacity ton A B D R T Speed 50HZ m min Motor Kw Min Radius of turn Beam Range 0 5 248 196 25 146 159 12 2 0 12 0 8 100 Capacity ton A B D R T Speed 50HZ m min Moto...

Page 24: ...w chain to run dry Lubricant greatly increases life of load chain Weekly lubrication and cleaning is satisfactory but under hot dirty and ex treme conditions it may be necessary to clean chain at leas...

Page 25: ...ed at least once per year for normal usage Clean and lubricate more frequently for heavier usage or severe conditions Suspension pins should be lubricated at least twice per year for normal usage more...

Page 26: ...formation or dam age of body parts No remarkable deforma tion damage de fect and chap Replace parts which are deformed damaged and defective Bolts nuts and cutters loose or falling off Visual and tool...

Page 27: ...tters by visual inspec tion No deep cut No deformation No welding spatters No wind No chap Replace load chains Rust and corrosion Visual check No remarkable rust and corrosion Replace load chains Dist...

Page 28: ...stops All movements shutdown when E stop button pushed Other buttons cannot cause movement when pushing the E stop button All movements return to normal opera tion when E STOP button relieved Brake Ch...

Page 29: ...is loosening Improper use will lead to death or serious injury Hook movements rotate Visual inspection and manual rotation No remarkable space between bottom supporting and top equal at right and lef...

Page 30: ...upply voltage is same as nameplate voltage on hoist Check voltage does not vary by more than 10 from nominal value Do not use conductors smaller than those listed in this User Manual to supply power t...

Page 31: ...capacity tonnage Lifting length of load chain meter Power supply Push button pendant assembly 2 button 4 button or 6 button Specially ordered optional items Beam width for trolley installation Chain...

Page 32: ...isk 3 Install suspension pin into hanger T The nameplates of hoist and trolley should be in the same direction 4 Install additional gaskets into suspension pin before inserting it into lateral plate S...

Page 33: ...safe operation of equipment Has not been trained for use of hoist Has not received User Manual for exact equipment Has not demonstrated qualifications through a practical operation of hoist This hois...

Page 34: ...tops auto matically before totally compressing spring 2 Press button hoisting unloaded hook up until limit spring touches limit switch Be sure hoist stops auto matically before totally compressing spr...

Page 35: ...oid sudden directions changes These movements may damage equipment prematurely wear down brakes and cause accidents 7 Avoid any obstacle when hoisting or traveling load 8 Start movement of trolley and...

Page 36: ...am for single speed 2 4 directions wiring diagram for single speed 3 6 directions wiring diagram for single speed 4 2 directions wiring diagram for double speeds 5 4 directions wiring diagram for doub...

Page 37: ...Installation 33 Version 1 0 33 Pm OOM s L PUM s Pm OOM s L QQM s Pm OPM s L QSM s 3 Phase Frequency Single or double voltage...

Page 38: ...34 Installation 34 Version 1 0 PWH Single Phase Series Electric Chain Hoist Wiring Diagram PWH Three Phase Series Electric Chain Hoist Wiring Diagram...

Page 39: ...INCH freight prepaid and insured are required for this warranty to be effective If more than one year has elapsed from purchase date proof of periodic and regular maintenance by an authorized service...

Page 40: ...Bearing Operates in non load state Unable to lift motor roar Default phase single phase opera tion Power Feed power Motor Contactor junction fusing Slow lifting Low voltage Feed power Unintended reac...

Page 41: ...ad chain Equipment not properly grounded Proper electric connection Does not operate in nonload state Brake inaudible Supply Power Supply power voltage Operating circuit break off electric parts overh...

Page 42: ...not operate in nonload state Brake inaudible Supply power Supply power voltage Operating circuit break off electric parts overheating Cables Internal wiring Transformer Electrical relay Push button sw...

Page 43: ...ther equipment Use fixed cable and avoid outside interference Overheating Check cables exchange if overheating Temperature rise due to off capacity Adopt the proper cable Binding cable used Do not use...

Page 44: ...id over operation Excessive current caused by brake Refer to brake Lead wire break above 2phase Measure phase resistance value change motor if value is infinite Lead wire broken in assembly Change mot...

Page 45: ...e phase state Stop immediately if unable to lift load in single phase Friction plate beyond brake magnetism scope Measure brake clearance replace if space is over usage limit Avoid over operation Brok...

Page 46: ...roper fastening Ensure effective fastening Vibration drop Avoid excessive bumping in usage Connector insert terminal improper combination Proper combination Bad combination during assembly Ensure comb...

Page 47: ...w voltage Starting current added continuous Operate under rated voltage Replace contactor if action is not smooth For electric reply visual inspection for part breakage Vibration drop Avoid excessive...

Page 48: ...Read User Manual before usage Switch gear fault Conduction contacts replace switch if off Vibration drop Avoid excessive bumping in usage Wiring break Check if button cable is correctly connected to s...

Page 49: ...ormation Replace hook if deformation is beyond permitted range Overload Operate under rated voltage Lifting hook connected with grounded object Do not lift grounded objects Load hanging on hook head h...

Page 50: ...n Overload Use under rated load Incline pull Ensure proper pull direction Wear of load pulley and empty pulley Refer to load pulley and empty pulley Extension of pitch Measure pitch and replace when e...

Page 51: ...sive operation Avoid excessive operation Overload Use under rated load Incline pull Avoid incline pull Condition Reason Action Cause Correction Increased shaking Wear of chain guide and guide pulley M...

Page 52: ...and trolley Confirm that orbit curve s radius is minimal bending radius Curve track exceeding limit value Avoid use on curve track exceeding limit value Wheel raised and unable to be driven Inclined p...

Page 53: ...nents Condition Reason Action Cause Correction Wheels stopped revolving Brake gelling Open motor cover remove rust and dirt Usage environment Inspect regularly Electric fault Refer to items of electri...

Page 54: ...ltage V 220 240V 50 60Hz 1 Phase Motor Speed RPM 4 4 8 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8x24 mm 8x24 mm 8x24 mm Chain Falls U 2 Chain Length Ft 40 ft 12 m Operation...

Page 55: ...51 Version 1 0 51 Technical Specs Part List Dimensions in mm...

Page 56: ...W Voltage V 24V Motor Speed RPM 4 4 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8x24 mm 8x24 mm 8x24 mm Chain Falls U 2 Chain Length Ft 40 ft 12 m Operation Temperature F Opera...

Page 57: ...53 Version 1 0 53 Technical Specs Dimensions in mm Part List...

Page 58: ...t 6 m Motor Power kW 0 65 kW 0 65 kW 0 65 kW 0 65 kW Voltage V 220 240V 50 60Hz 1 Phase Motor Speed RPM 4 4 8 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8x24 mm 8x24 mm 8x24 m...

Page 59: ...55 Version 1 0 55 Technical Specs Part List Dimensions in mm...

Page 60: ...Power ft 0 65 kW Voltage V 110 60 hz Motor Speed RPM 4 4 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8 x 24 Chain Falls U 1 Chain Length Ft 20 Operation Temperature F Operatin...

Page 61: ...57 Version 1 0 57 Technical Specs Dimensions in mm Part List...

Page 62: ...16 SPECIFICATIONS 18 Advantages 20 Oil and lubricant recommendations 24 Inspection and maintenance 25 Inspections Maintenance 25 INATALLATION 26 Installation Process 26 Unpacking 28 Handling precautio...

Page 63: ...WWW PROWINCH COM...

Page 64: ...e C V Vicente Guerrero No 403 Col San Miguel Apodaca Nuevo Leon Mexico C P 66649 52 81 8244 1351 PROWINCH COLOMBIA SAS www prowinch co Cl 163a 20 28 Bogot Colombia 57 1 7034035 PROVEEDORA INDUSTRIAL Y...

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