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In order to contribute to the protection and safety of all 
users, workers , employees, employers, owners and all those 
involved in the operation and use of winches, Prowinch® 
provides training for use and maintenance of winches 
applied to different types of work .

On the understanding that safety has not only to do 
with a particular equipment, but also with the whole 
chain of processes involved in the installation, operation, 
maintenance and use of such equipment.

For this purpose, we have developed manuals  applied to the 
installation, usage and maintenance of winches and lifting 
of personnel platforms , which contain important references 
and indications that are necessary to know, consider or 
check for safe and proper use of winches, that together with 
its parts and accessories can meet safely the expected life 
cycle and work.

This manuals have been developed considering our 
experience and based on the main indications emanating 
from ASME B30.7 and ASME B30.23 Personnel Lifting Systems.

Prowinch® has acquired the rights and received the necessary 
authorizations and licenses by the American Society of 
Mechanical Engineers ASME to translate and reproduce 
these standards, with the written consent of the ASME, in 
order to apply them in our instruction manuals in a number 
of controlled and copyright corresponding copies.

We invited you to come and meet us and we will give our 
advice.

10. TRAINING AND CERTIFICATION

Training and 
Certification

Summary of Contents for PWG Series

Page 1: ...1...

Page 2: ...se of third party recommendations and does not offer any warranty for them Any other recommendation does not have any priority over the safety norms in force at customers site In case of use of the eq...

Page 3: ...ROCEDURE 14 7 MAINTENANCE 15 8 SAFETY USE 17 9 TROUBLESHOOTING AND POSSIBLE SOLUTIONS 18 10 TRAINING AND CERTIFICATION 19 11 WARRANTY 20 12 TECHNICAL SPECIFICATIONS a WinchPWK380 23 b WinchPWG450i 24...

Page 4: ...User Manual and Safety Warnings Electric winch 220V 240V 380V 480V PWG600 PWK650 PWK1250 PWG1750 PWK2900i y PWK4300i PWK380 PWG7700 PWK12600 PWG23700 Models PWK500 PWK21000 PWK21000XL PWG450i 1 MODEL...

Page 5: ...t operating procedures and by carrying out the recommended preventive maintenance suggestions you will experience long dependable and safe service After you have completely familiarized yourself with...

Page 6: ...th DANGER All operators and other users who are near the steel chain or near it s load projection must wear the safety equipment for this equipment This includes gloves helmet safety shoes and eyes pr...

Page 7: ...nch may have the rope in tension Never guide a rope under tension onto the drum with your hands 2 4 Power cord misuse Do not lift the winch or any equipment from the power cord Never route electrical...

Page 8: ...to follow these rules ASME B30 7 2011 has been used as a guide to prepare this list of what should and should not be done All personnel must be properly trained and accredited in the use of this equip...

Page 9: ...e equipment with an accessory pulley sling shackle or any additional element that is not in proper condition and meets the specifications required for loading the maneuver 15 Do not operate beyond the...

Page 10: ...Do not reach to the equipment wire rope s limit always leave five 5 turns of wire rope inside the drum 11 Do not distract your attention from the operation of the equipment 12 Do not allow the equipme...

Page 11: ...inspections and maintenance at least once a year 8 Verify the installation 6 Do not use the winch under the rain Do not wet the engine or the switch 2 Check the electrical connections Vol tage may va...

Page 12: ...hould be used for extreme weather conditions below 10 C or above 40 C If used near chemicals corrosive gas or explosives may cause an explosion Exposure to salt or acids may cause malfunctioning Expos...

Page 13: ...nd performance of the electric winch and motor It is very important to read the contents on the following chart carefully before use You cannot use a power cord that is lower than those in the chart b...

Page 14: ...ing conditions Check that power supply meets the requirements of the equipment to be installed If the power supply does not meet the requirements stipulated in the nameplate of the equipment can cause...

Page 15: ...h Winch Rope Inspection Visual inspection daily for excessive wear and or distortion Maintenance 7 MAINTENANCE The equipment has a planetary gear for maximum mechanical efficiency Verify your equipmen...

Page 16: ...x x x x x x x x Label and Information Plates Winding and positioning of the rope Operation Circuit wiring condition Wear of electric contacts Wear of power cord Ground Cable Isolation Isolation Stain...

Page 17: ...damage please stop the operation and change it immediately to guarantee safety d Never operate winch with less than three 3 wraps of rope around the drum Rope could come loose from the drum as the rop...

Page 18: ...sal 7 Electric leakage a Check ground connection b Internalcircuitwiringistouchingtheequipment scase Checkelectricalwiringandreplaceorrepairifnecessary 8 Unusual noise a Lubricate all moving parts usi...

Page 19: ...important references and indications that are necessary to know consider or check for safe and proper use of winches that together with its parts and accessories can meet safely the expected life cyc...

Page 20: ...nsured are required for this warranty to be effective If more than one year has elapsed from purchase date proof of periodic and regular maintenance by an authorized service must also be provided for...

Page 21: ...21...

Page 22: ...derivada del uso de estas recomendaciones voluntarias y no ofrece ninguna garant a en relaci n a ellas Estas recomendaciones no tienen prioridad sobre las normas vigentes de seguridad de la planta Par...

Page 23: ...INSTRUCCIONES DE INSTALACI N 33 a Instalaci n y prueba de funcionamiento 33 b La capacidad de carga 33 c C lculo de carga 34 d Capacidad del carro de tirar la carga 34 e C lculo de ngulo de trabajo 34...

Page 24: ...ual de Usuario y Advertencias de Seguridad Winche El ctrico 220V 240V 380V 480V PWG600 PWK650 PWK1250 PWG1750 PWK2900i y PWK4300i PWK380 PWG7700 PWK12600 PWG23700 Modelos PWK500 PWK21000 PWK21000XL PW...

Page 25: ...u unidad y guarde las instrucciones para futuras consultas Si tiene cualquier duda al respecto no dude en contactarse con nosotros en www prowinch com Gracias por adquirir un Winche Prowinch Este manu...

Page 26: ...uridad exigidos para la operaci n de esta unidad a saber guantes casco de trabajo zapatos de seguridad y protecci n de policarbonato para la vista Precauciones Generales de Seguridad PELIGRO DE ATRAPA...

Page 27: ...d Use alg n tipo de protecci n para contener pelo largo Siempre use gafas protectoras Use algo para proteger toda la cara si est sacando astillas de madera o de metal Use una mascarilla de respiraci n...

Page 28: ...e el equipo de la alimentaci n el ctrica cuando no se use para evitar accionamientos involuntarios 2 Use ropa y protecci n adecuada No use ropas sueltas ni joyas Se pueden enganchar en las partes que...

Page 29: ...No usar el equipo con un accesorio polea eslinga grillete o elemento adicional que no se encuentre en optimas condiciones y cumpla con las especificaciones de carga requeridas para la maniobra 16 No...

Page 30: ...endaciones del fabricante 10 No podr llegar al limite del cable del Winche siempre dejar 5 vueltas de cable dentro del tambor 11 No permitir que su atenci n se desv e de la operaci n del equipo 12 No...

Page 31: ...ealice revisiones de mantenimiento de forma peri dica 8 Verifique la instalaci n del equipo 6 Evite el uso del Winche en la lluvia No moje el interruptor ni el motor 2 Revise la calidad de las conexio...

Page 32: ...umedad relativade 85 puede producir fallas en el equipo Estar cerca de qu micos gas corrosivo y o explosivos puede causar explosi n Exposici n al cido y o a la sal puede causar mal funcionamiento Expo...

Page 33: ...tos estipulados en las placas de datos del producto puede ocasionar da os a las partes el ctricas y motor del Winche El voltaje deber a estar en el rango de 5 del valor especificado Si el circuito de...

Page 34: ...superior a 1 5 grados En el caso de unidades con polea deflectora fija es necesario multiplicar el ancho del tambor por 16 El resultado es la distancia m nima para la ubicaci n de la polea deflectora...

Page 35: ...o influir a en la vida til de la m quina 6 La l nea del cable debe ser fijada desde un extremo Al fijarla el cable debe estar conectado firmemente si uno o m s se soltasen entonces el voltaje bajar a...

Page 36: ...o conocer considerar u observar para realizar una segura y correcta utilizaci n de los Winches para que en conjunto a sus componentes y accesorios puedan cumplir de forma segura con el ciclo de vida y...

Page 37: ...delos que cuentan con dicha entrada 2 Lubricar el cable de acero si se oxida o si es corro do por el agua lluvia por favor retire el cable completo y emp pelo con grasa lubricante para su mantenimient...

Page 38: ...500v aislaci n Prueba de resistencia Prueba de resistencia Revisar aver as Revisar aver as Revisar aver as Visual Revisar aver as Medici n Visual Visual Visual Visual Visual Visual Visual Visual Visu...

Page 39: ...cableado interior toca la carcasa Revisar o remover el cableado interior 8 El ruido usualmente aumenta a Si no est bien lubricado Agregar grasa lubricante b Si los engranajes y rodamientos est n da a...

Page 40: ...or el paro del equipo bajo revisi n no cubre costos de traslado de los equipos desmontaje traslado de personal lucro cesante faenas detenidas o cualquier otro costo que se pudiese relacionar al cese d...

Page 41: ...etiro de pie zas del equipo 15 Instalaci n de Winches en bases no adecuadamente ali neadas y sin las perforaciones exactas de anclaje 16 Falta de rodaje y cambio de aceite a las primeras 20 horas en e...

Page 42: ...42...

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