Prowinch PWG Series User'S Manual And Safety Warnings Download Page 7

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2.1. Handling Precautions:
-  Keep the winch in best conditions. Failure to adequately   
  align, support, or attach winch to a suitable mounting 
  base could result in a loss of efficiency or premature failure 
  of the winch, wire rope, or mounting base.
-  Do not use any chain or wire rope that was not designed 
  for the unit you are using.
-  To avoid an electrical discharge, make sure that your 
  equipment is adequately grounded, by certified personnel.
-  Make sure the winch works properly without load , before 
  applying loads.
-  Do not lift weights with the edge of the hook.
-  Do not perform lifting with more than one winch at once.
-  Never exceed the maximum weight lifting capacity.
-  Disconnect the equipment from the power supply in order
  to avoid any involuntary use.
-  Do not use pulleys or accessories that are not approved 
  for this winch.

2.2. Wear appropriate protective clothing:
-  Do not use loose clothing or any jewellery when operating 
  this equipment.
-  You must wear protective leather gloves when handling 
  the winch rope.
-  You must wear non-slippery safety footwear,safety helmet.
-  Long hair must be tied back to operating this equipment.
-  You must wear appropriate safety glasses to operate this 
 equipment.

2.3. Keep a safe distance:
-  Always stand clear, keep hands clear, keep others away at 
  least 1.5 times the lenght of the wich rope. Wire rope can 
  break without warning. 
-  Never touch the rope or hook while they are in tension 
  or under load. Even at rest, the winch may have the rope 
  in tension. Never guide a rope under tension onto the 
  drum with your hands.

 2.4. Power cord misuse:
-  Do not lift the winch or any equipment from the power cord.
-  Never route electrical wire ropes across sharp edges.
-  Never route electrical wire ropes near parts that get hot.
-  Never route electrical wire ropes through or near moving parts.
-  Never route electrical wire ropes over battery terminals.
-  Always insulate and protect all exposed wiring and 
  electrical terminals.

 2.5. Do not overwork the equipment:
-  If the motor overheats, stop any operations let the winch 
  cold, check for any damage before restart operation.
-  If the winch stops during its operation, stop and check for 
  any damage before restart operation.
-  Do not exceed maximum rated capacity.

 2.6. Check for damaged parts:
-  Before using this equipment, check for any visual damage 
  in the motor or wire rope.

2.7. Winch repair:
-  In order to repair a Prowinch® winch, use only original 
  Prowinch® parts. Using unauthorized parts will void 
 warranty.

2.8. Winding the winch wire rope:
-  You must wear leather gloves to handling the winch rope. 
  To proceed properly you need to apply and maintain a 
  small load on the rope. While the operator winds the rope 
  someone else should lead to correct location. Start as far 
  as possible keeping it centered.
-  Do not let the winch rope falls off and always keep a safe 
  distance from the winch.
-  Repeat this process until one (1) meter of wire rope was 
  been left unwind.
-  Disconnect the remote or/and from the power source.
-  The last five wraps of wire rope must be left on the drum 
  to assist the wire rope clamp in holding the load.

General Safety 
Instructions

Summary of Contents for PWG Series

Page 1: ...1...

Page 2: ...se of third party recommendations and does not offer any warranty for them Any other recommendation does not have any priority over the safety norms in force at customers site In case of use of the eq...

Page 3: ...ROCEDURE 14 7 MAINTENANCE 15 8 SAFETY USE 17 9 TROUBLESHOOTING AND POSSIBLE SOLUTIONS 18 10 TRAINING AND CERTIFICATION 19 11 WARRANTY 20 12 TECHNICAL SPECIFICATIONS a WinchPWK380 23 b WinchPWG450i 24...

Page 4: ...User Manual and Safety Warnings Electric winch 220V 240V 380V 480V PWG600 PWK650 PWK1250 PWG1750 PWK2900i y PWK4300i PWK380 PWG7700 PWK12600 PWG23700 Models PWK500 PWK21000 PWK21000XL PWG450i 1 MODEL...

Page 5: ...t operating procedures and by carrying out the recommended preventive maintenance suggestions you will experience long dependable and safe service After you have completely familiarized yourself with...

Page 6: ...th DANGER All operators and other users who are near the steel chain or near it s load projection must wear the safety equipment for this equipment This includes gloves helmet safety shoes and eyes pr...

Page 7: ...nch may have the rope in tension Never guide a rope under tension onto the drum with your hands 2 4 Power cord misuse Do not lift the winch or any equipment from the power cord Never route electrical...

Page 8: ...to follow these rules ASME B30 7 2011 has been used as a guide to prepare this list of what should and should not be done All personnel must be properly trained and accredited in the use of this equip...

Page 9: ...e equipment with an accessory pulley sling shackle or any additional element that is not in proper condition and meets the specifications required for loading the maneuver 15 Do not operate beyond the...

Page 10: ...Do not reach to the equipment wire rope s limit always leave five 5 turns of wire rope inside the drum 11 Do not distract your attention from the operation of the equipment 12 Do not allow the equipme...

Page 11: ...inspections and maintenance at least once a year 8 Verify the installation 6 Do not use the winch under the rain Do not wet the engine or the switch 2 Check the electrical connections Vol tage may va...

Page 12: ...hould be used for extreme weather conditions below 10 C or above 40 C If used near chemicals corrosive gas or explosives may cause an explosion Exposure to salt or acids may cause malfunctioning Expos...

Page 13: ...nd performance of the electric winch and motor It is very important to read the contents on the following chart carefully before use You cannot use a power cord that is lower than those in the chart b...

Page 14: ...ing conditions Check that power supply meets the requirements of the equipment to be installed If the power supply does not meet the requirements stipulated in the nameplate of the equipment can cause...

Page 15: ...h Winch Rope Inspection Visual inspection daily for excessive wear and or distortion Maintenance 7 MAINTENANCE The equipment has a planetary gear for maximum mechanical efficiency Verify your equipmen...

Page 16: ...x x x x x x x x Label and Information Plates Winding and positioning of the rope Operation Circuit wiring condition Wear of electric contacts Wear of power cord Ground Cable Isolation Isolation Stain...

Page 17: ...damage please stop the operation and change it immediately to guarantee safety d Never operate winch with less than three 3 wraps of rope around the drum Rope could come loose from the drum as the rop...

Page 18: ...sal 7 Electric leakage a Check ground connection b Internalcircuitwiringistouchingtheequipment scase Checkelectricalwiringandreplaceorrepairifnecessary 8 Unusual noise a Lubricate all moving parts usi...

Page 19: ...important references and indications that are necessary to know consider or check for safe and proper use of winches that together with its parts and accessories can meet safely the expected life cyc...

Page 20: ...nsured are required for this warranty to be effective If more than one year has elapsed from purchase date proof of periodic and regular maintenance by an authorized service must also be provided for...

Page 21: ...21...

Page 22: ...derivada del uso de estas recomendaciones voluntarias y no ofrece ninguna garant a en relaci n a ellas Estas recomendaciones no tienen prioridad sobre las normas vigentes de seguridad de la planta Par...

Page 23: ...INSTRUCCIONES DE INSTALACI N 33 a Instalaci n y prueba de funcionamiento 33 b La capacidad de carga 33 c C lculo de carga 34 d Capacidad del carro de tirar la carga 34 e C lculo de ngulo de trabajo 34...

Page 24: ...ual de Usuario y Advertencias de Seguridad Winche El ctrico 220V 240V 380V 480V PWG600 PWK650 PWK1250 PWG1750 PWK2900i y PWK4300i PWK380 PWG7700 PWK12600 PWG23700 Modelos PWK500 PWK21000 PWK21000XL PW...

Page 25: ...u unidad y guarde las instrucciones para futuras consultas Si tiene cualquier duda al respecto no dude en contactarse con nosotros en www prowinch com Gracias por adquirir un Winche Prowinch Este manu...

Page 26: ...uridad exigidos para la operaci n de esta unidad a saber guantes casco de trabajo zapatos de seguridad y protecci n de policarbonato para la vista Precauciones Generales de Seguridad PELIGRO DE ATRAPA...

Page 27: ...d Use alg n tipo de protecci n para contener pelo largo Siempre use gafas protectoras Use algo para proteger toda la cara si est sacando astillas de madera o de metal Use una mascarilla de respiraci n...

Page 28: ...e el equipo de la alimentaci n el ctrica cuando no se use para evitar accionamientos involuntarios 2 Use ropa y protecci n adecuada No use ropas sueltas ni joyas Se pueden enganchar en las partes que...

Page 29: ...No usar el equipo con un accesorio polea eslinga grillete o elemento adicional que no se encuentre en optimas condiciones y cumpla con las especificaciones de carga requeridas para la maniobra 16 No...

Page 30: ...endaciones del fabricante 10 No podr llegar al limite del cable del Winche siempre dejar 5 vueltas de cable dentro del tambor 11 No permitir que su atenci n se desv e de la operaci n del equipo 12 No...

Page 31: ...ealice revisiones de mantenimiento de forma peri dica 8 Verifique la instalaci n del equipo 6 Evite el uso del Winche en la lluvia No moje el interruptor ni el motor 2 Revise la calidad de las conexio...

Page 32: ...umedad relativade 85 puede producir fallas en el equipo Estar cerca de qu micos gas corrosivo y o explosivos puede causar explosi n Exposici n al cido y o a la sal puede causar mal funcionamiento Expo...

Page 33: ...tos estipulados en las placas de datos del producto puede ocasionar da os a las partes el ctricas y motor del Winche El voltaje deber a estar en el rango de 5 del valor especificado Si el circuito de...

Page 34: ...superior a 1 5 grados En el caso de unidades con polea deflectora fija es necesario multiplicar el ancho del tambor por 16 El resultado es la distancia m nima para la ubicaci n de la polea deflectora...

Page 35: ...o influir a en la vida til de la m quina 6 La l nea del cable debe ser fijada desde un extremo Al fijarla el cable debe estar conectado firmemente si uno o m s se soltasen entonces el voltaje bajar a...

Page 36: ...o conocer considerar u observar para realizar una segura y correcta utilizaci n de los Winches para que en conjunto a sus componentes y accesorios puedan cumplir de forma segura con el ciclo de vida y...

Page 37: ...delos que cuentan con dicha entrada 2 Lubricar el cable de acero si se oxida o si es corro do por el agua lluvia por favor retire el cable completo y emp pelo con grasa lubricante para su mantenimient...

Page 38: ...500v aislaci n Prueba de resistencia Prueba de resistencia Revisar aver as Revisar aver as Revisar aver as Visual Revisar aver as Medici n Visual Visual Visual Visual Visual Visual Visual Visual Visu...

Page 39: ...cableado interior toca la carcasa Revisar o remover el cableado interior 8 El ruido usualmente aumenta a Si no est bien lubricado Agregar grasa lubricante b Si los engranajes y rodamientos est n da a...

Page 40: ...or el paro del equipo bajo revisi n no cubre costos de traslado de los equipos desmontaje traslado de personal lucro cesante faenas detenidas o cualquier otro costo que se pudiese relacionar al cese d...

Page 41: ...etiro de pie zas del equipo 15 Instalaci n de Winches en bases no adecuadamente ali neadas y sin las perforaciones exactas de anclaje 16 Falta de rodaje y cambio de aceite a las primeras 20 horas en e...

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