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Immediately following completion of cutting: 
 

 

Clean machine thoroughly, removing all grass cuttings and soil. Use a low-pressure 
water jet if necessary. Thoroughly dry all surfaces and spray with a water repellant anti 
corrosion product to protect metal components from rust. 

 

 

IMPORTANT - PREVENT DAMAGE: NEVER

 use high pressure water jets or high pressure air to clean the 

machine. Use of high pressure fluid jets can force moisture or dirt past seals into bearings, resulting in rapid 
corrosion and consequent damage to bearings. 
 
Every 30 hours or 6 weeks: 
 

 

Lubricate the following points with light oil: 

 

Clutch cable – both ends 
Height adjustment controls: remove red plastic plug, add oil to threads and replace 
plug 

 

Apply chain wax or light oil to all three chainsets. Take care to avoid excess lubricant, as 
this may contaminate the clutch friction surfaces resulting in clutch slippage. 

 

 

Check all three chains are correctly tensioned and adjust if necessary (see 6.2.5). 

 

 

Check all controls operate smoothly without undue resistance, Clean, lubricate and adjust 
as necessary. 

 
Every 60 hours or 12 weeks. In addition to above: 
 

 

Lubricate the following points with grease, using a grease gun: 

 

Rear roller bearings (2) 
Cutter bearings (2) 
Clutch shaft bearing 

 
 

6.4 

PREPARING THE MACHINE FOR STORAGE 

 
Storage for periods in excess of 30 days: 
 
Engines stored in excess of 30 days need to be protected as described in the engine manufacturers 
handbook. Please follow the instructions given in the engine handbook. 
 
Clean grass and debris from the engine cylinder, cylinder head cooling fins, under top cowl, and around and 
behind muffler/muffler guard. Clean all other areas of the machine and ensure that the grassbox is clean.  
 
Lubricate the machine with light oil, grease and chain wax as described in Section 6.3. Treat metal parts with 
a water repellent anti-corrosion product. Place the machine on a clean dry surface. Cover the machine with a 
protective sheet and store it in a dry, ventilated area.  

 

Summary of Contents for 510 Groomer

Page 1: ...PROTEA GROOMERS OWNER S HANDBOOK English Version FROM SERIAL NOS MODEL 510Groomer 267157 MODEL 630Groomer 212357 HANDBOOK Groomer Version 1 2 ISSUE 1st January 2008 ...

Page 2: ...the provisions of Directive 98 37 EC Essential Health Safety Requirements Relating to the Design Construction of Machinery and Safety Components Also Directive 89 336 EEC amended by 92 31 EEC Electromagnetic Compatibility Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors ANNEX V Standards Used EN292 EN13684 ISO11094 ISO3744 Authorised Signatory Signed Declar...

Page 3: ...the provisions of Directive 98 37 EC Essential Health Safety Requirements Relating to the Design Construction of Machinery and Safety Components Also Directive 89 336 EEC amended by 92 31 EEC Electromagnetic Compatibility Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors ANNEX V Standards Used EN292 EN13684 ISO11094 ISO3744 Authorised Signatory Signed Declar...

Page 4: ...with grass collection 5 4 5 Grooming without grass collection 5 4 6 Heavy growth 5 4 7 Moving the machine across non grassed areas 6 SERVICING INSTRUCTIONS ASSEMBLY INSTRUCTIONS 6 1 1 Handle Attachment 6 1 2 Engine Speed Control Cable Attachment 6 1 3 Electrical Safety System Connection 6 2 MAINTENANCE 6 2 1 Cleaning 6 2 2 Engine 6 2 3 Securing nuts and bolts 6 2 4 Grooming reel alignment 6 2 5 Ch...

Page 5: ...intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with relevant safety procedures The safety precautions listed herein ...

Page 6: ...Engine Speed Control 2 Handles Top Section 3 Operator Safety Control 4 Drive Control Lever 5 Engine Start Handle 6 Engine On Off Switch 7 Rear Roller not visible 8 Rear Roller Height Adjuster 9 Deflector 10 Cutting Reel 11 Front Roller 12 Safety Guard 13 Grassbox Mounts LHS ...

Page 7: ...ARRANGEMENT OF CONTROLS Viewed from the front of the machine Fig 3 1 Drive Control Lever 2 Handles Top Section 3 Operator Safety Control 4 Engine Speed Control 5 Engine Start Handle ...

Page 8: ...tampered with altered misused used for hire or commercial reward or not properly maintained adjusted and serviced in accordance with the recommendations in this Handbook and will become invalid if any parts which are not genuine Protea parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or ...

Page 9: ...eparation While operating always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown by the machine WARNING Petrol is highly flammable store fuel in containers specifically designed for this purpose refuel outdoors only and do not smoke...

Page 10: ...easible Always be sure of your footing on slopes Walk never run Exercise extreme caution when changing direction on slopes Do not operate on excessively steep slopes Use extreme caution when reversing or pulling the machine towards you Stop the engine if the machine has to be tilted for transportation when crossing surfaces other than grass and when transporting it to and from the area to be scari...

Page 11: ...ox before refuelling before clearing blockages WARNING THE REEL CAN CONTINUE TO ROTATE AFTER THE ENGINE IS SWITCHED OFF Maintenance and storage Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or spark Allow the engine to cool before storing in any enclo...

Page 12: ...e operators manual before using the machine Danger of being hit by thrown objects Keep bystanders at a safe distance from the machine Stop engine and remove spark plug lead before performing maintenance or repair work Danger of severing toes or fingers in cutting mechanism Warning the reel can continue to rotate after the engine is switched off Carefully read the operators manual before performing...

Page 13: ... 2kW 3 2kW Maximum engine speed rpm Manufacturer s rating 4 000 4 000 Maximum permitted engine speed in this installation 3 000 3 000 Fuel type Premium unleaded petrol Fuel capacity 2 7 Litres Oil type Automotive detergent oil SAE 10W 30 Oil sump capacity 0 6 Litres Working width mm 457 597 Cutting height mm From 2 to 30 Length mm 920 920 Width mm 675 795 Height mm 930 930 Dry Weight Kg 70 76 incl...

Page 14: ...t If the fuel tap is in the open position fuel can leak from the carburettor 3 NEVER leave the machine tilted fully back on its handles even when adjusting the height of cut with a setting gauge or straight edge If the machine is left in this position oil will flow from the sump to the cambox If this occurs inadvertently DO NOT ATTEMPT TO START THE ENGINE as oil will be drawn into the combustion c...

Page 15: ...d to its slowest setting This enables the grassbox to be emptied safely without the need to re start the engine 5 1 2 STARTING THE ENGINE Turn the fuel tap on the tap is on when the lever is pointing downward Operate the engine cutout switch the engine cutout switch must be set to the on position Close the choke lever on the engine The choke is necessary to richen the fuel air mixture when startin...

Page 16: ...uld become dangerous projectiles or cause damage Inspect the area for hidden obstructions which when contacted by the cutters could risk health and safety or cause damage Remember the location of these obstructions and ensure that you scarify around them CAUTION Prevent engine damage DO NOT use the machine on a slope greater than 30 16 7 degrees 5 3 1 HEIGHT OF CUT CAUTION Prevent damage Always se...

Page 17: ...ns This will set the cutting height at 2 5mm As all greens differ the best setting will now be determined by experimentation Never adjust cutting height by more than 1 25mm without testing the result Fig 4 5 3 2 DEFLECTOR Collection of material into the grassbox can sometimes be improved by altering the deflector To adjust loosen the adjustment set screws 1 Fig 4 and by moving the deflector plate ...

Page 18: ... PREVENT ACCIDENTS Always reverse the machine carefully towards you Do not reverse with the drive control lever pulled back Always switch off the engine before walking backwards with the machine Always ensure your footing is sound Reverse only on level ground Never reverse on damp or wet grass or other slippery surfaces 5 4 3 TURNING THE MACHINE To make a wide turn Steer the machine with the handl...

Page 19: ...over several grooming sessions reducing the operating height gradually 5 4 7 MOVING THE MACHINE ACROSS NON GRASSED AREAS All Protea Groomers are fitted with smooth steel rear rollers and should not be moved across hard surfaces An optional wheeled cradle is available to enable them to be moved across non grassed areas without damage to the rollers To use the cradle first switch off the engine Remo...

Page 20: ...ig 10 Fig 11 Loosen the nut on the upper fixing bolt through the antivibration mounts on each side of the machine 1 Figs 10 and 11 and pull the lower handle section back Carefully raise the upper handle section taking care to keep the central plate away from the exhaust deflector Ensure the clutch cable does not kink or become tight Carefully feed the electrical connectors and cable through the ga...

Page 21: ... turn the screw and retighten the locknut 4 Remove the nyloc nut and washer from the Magura lever and feed the bolt through the handle hole with the cable underneath and pointing towards the engine 5 Using a screwdriver to hold the bolt in place and to prevent it turning attach the washer and nyloc nut and tighten the nut until the lever is firmly attached to the handle Check the lever moves freel...

Page 22: ... recessed parts IMPORTANT PREVENT DAMAGE Fertilisers and top dressings are particularly corrosive Thoroughly clean the machine immediately after use on treated grass and store well away from corrosive materials 6 2 2 ENGINE Engine handbook For details of engine maintenance refer to the engine operating and maintenance instructions handbook supplied with your machine IMPORTANT Draining engine oil T...

Page 23: ...6 The cutter drive chain 7 Fig 16 is provided with a chain adjuster It is not an automatic tensioner and requires regular inspection and adjustment see 6 3 below Whenever the reel is adjusted see 6 2 7 below the cutter drive chain MUST be checked and adjusted to provide the correct amount of slack To adjust this chain remove the chaincase cover 3 bolts Slacken the bolt securing the adjuster 6 Fig ...

Page 24: ...of 2mm and lock it in that position The height of cut scarification or sweep is selected by adjusting the front roller up or down refer to 5 3 1 Replace and adjust the cutter chain IMPORTANT PREVENT DAMAGE Always check and adjust the cutter drive chain before locking the chain adjuster An excessively slack chain can cause it to jump on the sprockets and break If the chain is taut the chain adjuste...

Page 25: ...ck all three chains are correctly tensioned and adjust if necessary see 6 2 5 Check all controls operate smoothly without undue resistance Clean lubricate and adjust as necessary Every 60 hours or 12 weeks In addition to above Lubricate the following points with grease using a grease gun Rear roller bearings 2 Cutter bearings 2 Clutch shaft bearing 6 4 PREPARING THE MACHINE FOR STORAGE Storage for...

Page 26: ...al No ____________________ Engine Serial No ____________________ Supplying Dealer Name ____________________ Supplying Dealer Address ____________________ ____________________ Date of Purchase ____________________ Original Customer Name ____________________ Original Customer Address ____________________ ____________________ Customer Contact Details Name ____________________ Telephone ______________...

Page 27: ...7 PARTS LISTS ...

Page 28: ...4 FIGURE 1 CHASSIS 5 12 13 11 15 14 3 2 10 15 6 16 7 8 1 4 ...

Page 29: ...5 1 6 510 ENGINE TABLE 451338 1 6 630 ENGINE TABLE 458056 1 7 MOWER FRAME RH 455700 1 8 GRASSBOX ANTIVIBRATION MOUNTS 458085 1 9 SLOT COVER NOT SHOWN 458080 1 10 TEASING RAKE BRUSH Not Applicable 1 11 TEASING RAKE ASSY Not Applicable 1 12 CLUTCH COVER 350050 1 13 CLUTCH COVER SEAL 458150 1 14 TEASING RAKE BRUSH M6 x 25 C S K SCREWS NUTS Not Applicable 1 15 TEASING RAKE BRACKET M6 x 25 CUP SQUARES ...

Page 30: ...FIGURE 2 ENGINE ...

Page 31: ...040 2 6 ENGINE PACKING FOR ROBIN EY20 NOT APPLICABLE TO EU MODELS 458102 2 7 CLUTCH CHAIN 1 2 2984806 2 8 CLUTCH SHAFT BEARING UCLF 202 15 1121200 2 9 CLUTCH SPROCKET 9T 453989 2 10 HEX BOLT M8 X 45 Universal 2 11 NUT 1 2 UNF Universal 2 12 M12 WASHER Universal 2 13 WOODRUF KEY NO 6 3802051 2 14 M6 X 25 COUNTER SUNK SCREWS Universal 2 15 PILLOW BLOCK SPACING 458048 2 16 M6 X 22 X 2 FLAT WASHER Uni...

Page 32: ...FIGURE 3 HANDLES 1 2 3 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 12 12 16 17 15 14 ...

Page 33: ...ROTTLE CABLE TO FIT MAGURA 459101 3 8 CUPSQUARE M8 x 45 NUTS SPRINGWASHER FOR 656720 Universal 3 9 COVER PLATE ASSY 453739 3 10 BOLT M6 x 15 NUT SPRINGWASHER 386046 3 11 BOLT M8 x 40 NUT SPRINGWASHER 1213807 3 12 CUPSQUARE M8 x 30 NUT SPRINGWASHER 2321180 3 13 HANDLE PIVOT 1216946 3 14 FLATWASHER M8 x 30 x 2 Universal 3 15 ANTIVIBRATION MOUNT ASSY 458050 3 16 BOLT M8 x 30 NUT SPRINGWASHER Universa...

Page 34: ...FIGURE 4 CUTTER 1 2 3 6 7 4 9 10 11 27 3 8 11 10 9 15 28 14 6 16 16 12 25 26 13 29 19 17 18 23 24 21 29 22 20 5 ...

Page 35: ...11 4 12 630 FRONT ROLLER ADJUSTER BRACKETS 458063 4 13 510 FRONT ROLLER SHAFT 3 8 UNF NUT 451048 4 13 630 FRONT ROLLER SHAFT 3 8 UNF NUT 458098 4 14 CUTTER BEARING HOUSING PIVOT BOLT BACK M8 NUT SPRINGWASHER 457301 4 15 CUTTER BEARING HOUSING CLAMPING BOLT FRONT M8 NUT 457302 4 16 FRONT ROLLER BRACKET NUT UNF 2441244 4 17 BOTTOM BLADE Not Applicable 4 18 BOTTOM BLADE SCREWS Not Applicable 4 19 510...

Page 36: ...FIGURE 5 REAR DRUMS 1 15 5 5 8 3 2 9 10 13 16 13 10 9 2 8 3 5 4 6 14 7 18 20 11 12 19 17 ...

Page 37: ...YLOC NUT BG 301727 5 7 DRUM ADJUSTER BOLT M8 NUT SPRING WASHER 457304 5 8 DRUM COLLAR M8 x 20 GRUB SCREW M8 LOCK NUT ROT 201404 5 9 DRUM PAWL 458001 5 10 PAWL WASHER M14 BRIGHT FLAT 3651247 5 11 DRUM SPROCKET 451207 5 12 DRUM CHAIN 2981385 5 13 PAWL CIRCLIP M14 EXT 1502474 5 14 DRUM SHAFT NUT M12 2441244 5 15 510 DRUM SHAFT 458003 5 15 630 DRUM SHAFT 458090 5 16 WOODRUF KEY 3802051 5 17 REAR ROLLE...

Page 38: ...FIGURE 6 TRANSMISSION 1 3 2 15 14 9 12 11 17 18 16 4 5 6 8 10 19 7 13 ...

Page 39: ...LT WASHER NUT SPRING WASHER Universal 6 8 SLOT COVER TOP 458200 6 9 SLOT COVER BOTTOM 458080 6 10 CHAIN ADJUSTER SLIDE 455769 6 11 CUP SQUARE BOLT NUT WASHER M8 x 30 191020 6 12 OPERATING LEVER RELEASE 453560 6 13 CLUTCH OPERATING BOLT NUT WASHER LOCKNUT M6 x 50 1215863 6 14 LINING 333032 6 15 CHAIN 1 2 x 3 16 x 305 59 ROLLER CUTTER CLUTCH 2981590 6 16 CHAIN 1 2 x 3 16 x 305 38 ROLLER CLUTCH DRUM ...

Page 40: ...SERVICE RECORD CUSTOMERS ARE ADVISED TO KEEP A SERVICE RECORD AND RETAIN ALL SERVICE INVOICES SERVICE DATE WORK DONE COST ...

Page 41: ...tins it will not be passed to any other party nor used for marketing purposes Model ____________________ Serial No ____________________ Engine Serial No ____________________ Supplying Dealer Name ____________________ Supplying Dealer Address ____________________ ____________________ Date of Purchase ____________________ Original Customer Name ____________________ Original Customer Address ________...

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