ProSystems SIZE 1.0 Owner'S Manual Download Page 18

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CONTROL PARTS LIST

Item

Quantity

Aquion Part #

Description

38323

FRONT COVER ASSY SIL LBL 2 LINE 3 BUTTON

38760
38751

BOARD ASSY SOFTENER WITH 1 LINE DISPLAY
BOARD ASSY SOFTENER WITH 2 LINE DISPLAY

70618

SCREW #4-24 X 3/8 LG SELF-THREADING

72519

FLOW METER SENSOR CABLE NGC

72134

HEYCO BUSHING, SR 5P-4

70971

POWER LEAD

70312

HEYCO BUSHING, SR 2P-4

70962

ELECTRONIC CONTROL BACKPLATE

71502

SCREW #8-18 X 3/8 LG, SELF-THREADING

71497

SCREW #10-16 X 1 LG, TYPE BT SS, SELF-THREADING

70720

DRIVE SHAFT

71656

MOTOR, 24VCD WITH INTERNAL CAPACITORS

72261

DRIVE MOTOR SUBASSY

70668

RETAINING RING

72451

MICROSWITCHES SUBASSY 2401

70622

SCREW #2-28 X 3/4 LG, SELF-THREADING

71185

BRACKET

71106

HUB AND GEAR

70625

SCREW #6-32 X 7/16 LG

70965

CAM SHAFT

71679

MOTOR LEAD

72138

TRANSFORMER 120VAC .5 A

Summary of Contents for SIZE 1.0

Page 1: ...rtified to NSF ANSI 44 by WQA for material safety and structural integrity only W WHOLE H HOUSE S SOFTENER WITH 2 2401 V VALVE Part No 37125 Rev F 06 11 The ProSeries softener is tested and certified by WQA againist ORD0902 for California lead free compliance The ProSeries softener is tested and certified by WQA againist NSF ANSI 61 for material requirements only ...

Page 2: ...4 Pre Installation Instructions 4 Installation Instructions 5 6 Control Information 7 Programming the Control 8 11 Understanding the Diagnostic Level 12 Start Up Instructions 13 Sanitizing the Softener 13 Exploded Views and Parts Lists 14 18 Troubleshooting Guide 19 21 Warranty Information 22 ...

Page 3: ...38 C Storage Range The computer board can be stored at temperatures from 20 C 4 F to 70 C 158 F Humidity The computer board operates properly with relative humidity from 10 to 95 non condensing ENVIRONMENTAL REQUIREMENTS Location The water softener and control cannot be exposed to outdoor elements such as direct sunlight or atmospheric precipitation The system may be installed in a covered open ai...

Page 4: ...e of a cattle block 2 Solar Salt Solar Salt is 98 pure salt reasonably priced and low in impurities Solar Salt is in the shape of pellets THE REGENERATION VALVE The regeneration valve is designed to last many years but from time to time it may be necessary to clean and lubricate the moving parts Your water quality and the amount of regenerations necessary will affect this maintenance schedule TEST...

Page 5: ...in the desired location The location must have a level smooth surface If the system is located outdoors protect the unit from direct sunlight Direct sunlight can damage the fiberglass and other system components If necessary build a box or shed Note The system can only be installed outdoors in climates that do not reach freezing levels 5 TURN OFF THE WATER AND DRAIN THE PLUMBING Turn off the water...

Page 6: ... a few minutes Once the water runs clear shut off the bath tub The system will now pressurize allowing you to check for any leaks 9 FLUSH THE REMAINING HARD WATER FROM THE PLUMBING To flush the remaining hard water from the plumbing turn on all the faucets in the house and flush the toilets approximately two to three minutes per faucet To empty the hot water heater of untreated water run hot water...

Page 7: ...nk not the service line If circumstances require you to tie the drain lines together please use one of the following methods to avoid back feed issues Option 1 Run the drain lines from both systems to the point of termination and tee them together before the air gap See figures below Option 2 Install a PVC check valve with a light spring on the Softener side to prevent back flow to the Softener Se...

Page 8: ...the power is restored the clock will restart at 8 AM and will need to be reset REGENERATION Once an immediate regeneration is requested a complete regeneration must occur to clear the request Once the regeneration starts it must finish or the computer board will not clear Manually walk scroll the control through regeneration to clear the computer board If the regeneration is aborted and the reques...

Page 9: ...IZE The control will display Press the UP or DOWN ARROW to select a different unit size Available units are 1 0 1 5 and 2 0 Press the SCROLL BUTTON to advance to the next setting 2 HARDNESS The control will display Press the UP or DOWN ARROW to set the number to the correct incoming hardness in grains per gallon The setting range is 1 99 NOTE If you have iron in the water or very high total dissol...

Page 10: ...lated automatically based on the registered daily water consump tion The initial setting is 25 of the capacity which will adjust over time to accurately reflect daily water use Press the SCROLL BUTTON to advance to the next setting 5 TIME OF REGENERATION The control will display Press the UP or DOWN ARROW to adjust the time of regeneration Regeneration should be set for a time when water use is mi...

Page 11: ...number select YES Press the UP or DOWN ARROW and then enter the service phone number Press Scroll to advance through the digits After setting the number press SCROLL to exit the installer s level the screen will display Press the UP or DOWN ARROW to exit the Installer s Level Note If you need to recheck settings or make a change pressing SCROLL when EXIT is displayed will take you back to the star...

Page 12: ...neration Note The Vacation mode is mainly useful if you have Override set to something other than OFF and do not want the unit to regenerate during an extended absence Press the SCROLL BUTTON to advance to the next setting 3 IMMEDIATE REGENERATION MODE The control will display If the control is left in this position the timer will countdown from 10 to 0 initiating a regeneration at 0 To avoid an i...

Page 13: ...ly water consumption Water Hard Displays the amount of hardness programmed into the control Rsrv Displays whether the control is programmed for a Fixed or Variable Reserve Regen Displays the time of day the unit will regenerate Override Displays the override mode by reading OFF or the number of days programmed into the control Backwash Displays the minutes of backwash programmed into the control B...

Page 14: ...e trouble shooting guide on page 19 6 Advance scroll the control to fill rinse Allow the system to fill the brine tank 7 Use the SCROLL BUTTON to advance the control back to the Service Mode time of day and gallons remaining 8 The installation is now complete SANITIZING THE SOFTENER Note The unit may be sanitized with or without salt in the brine tank After the installation is complete the followi...

Page 15: ...15 VALVE EXPLODED VIEW ...

Page 16: ...SER INSERT 26 1 70662 RISER TUBE O RING 27 1 70663 TANK O RING 28 1 71010 ADAPTER RING 29 2 71512 SCREW 6 20 X 21 32 LG SS 30 1 71060 WORM DRIVE SHAFT 31 1 70616 WORM DRIVE SHAFT WASHER 32 2 70666 WORM DRIVE SHAFT O RING 33 1 70661 PACKING GLAND O RING 34 1 71069 PACKING GLAND NUT 35 1 70667 O RING 36 1 70659 O RING 37 1 70932 UMBRELLA CHECK VALVE OPTIONAL FOR OVERHEAD DRAINS 38 1 71124 BRINE REFI...

Page 17: ...17 CONTROL EXPLODED VIEW 19 19 17 17 18 18 16 16 15 15 13 13 20 20 14 14 12 12 8 8 1 1 22 22 21 21 3 3 2 2 10 10 9 9 7 7 6 6 4 4 5 5 11 11 10 10 ...

Page 18: ...LEAD 7 1 70312 HEYCO BUSHING SR 2P 4 8 1 70962 ELECTRONIC CONTROL BACKPLATE 9 3 71502 SCREW 8 18 X 3 8 LG SELF THREADING 10 4 71497 SCREW 10 16 X 1 LG TYPE BT SS SELF THREADING 11 1 70720 DRIVE SHAFT 12 1 71656 MOTOR 24VCD WITH INTERNAL CAPACITORS 13 1 72261 DRIVE MOTOR SUBASSY 14 1 70668 RETAINING RING 15 1 72451 MICROSWITCHES SUBASSY 2401 16 2 70622 SCREW 2 28 X 3 4 LG SELF THREADING 17 1 71185 ...

Page 19: ... 2 TYPE 2 1 72580 BYPASS END CAP 541 3 1 13328 017 O RING 8730 4 2 72584 RETAINING RING VS 15 5 2 71161 568 363 NUT BYPASS VALVE 6 2 71162 568 364 RING NUT RETAINER 7 2 71110 568 320 GASKET 8 1 72669 BYPASS BODY ROTARY 9 2 72585 O RING 220 EPC 70 DURO 10 2 72586 O RING 222 EPC 70 DURO 11 2 72583 SEAL BYPASS VALVE 12 2 72670 BYPASS HANDLE ROTARY ...

Page 20: ...the flow meter 3 Replace the drive motor 2 Verify the correct regeneration schedule and reset the control 1 Check the electrical items fuse transformer 11 Leak at the riser tube 12 The valve body and timer are out of synchronization 12 Synchronize the valve body and timer 11 Verify that the riser tube is seated correctly and is not cracked 10 Check the rotor and seal disk replace if necessary 9 Ad...

Page 21: ...rine valve 1 Remove the blockage 2 Verify that the flow control is installed and properly sized 1 Refer to SYMPTOM 3 1 Replace the microswitch es 7 Refer to SYMPTOM 6 6 Check the brine line and connections for leaks 5 Check the brine line for kinks or restrictions 4 Check the drain line for kinks or restrictions Verify that the backwash flow control is free of debris 3 Clean the injector filter 2 ...

Page 22: ...ective microswitch es 4 The valve body and timer are out of synchronization 4 Defective microswitch es 3 Replace the microswitch es 2 Replace the computer board 1 Replace the drive motor 4 Remove and clean the riser pipe 3 Replace the distributor s 2 Remove the debris from the distributor s 1 Clean the resin bed and control valve Increase the regeneration frequency 3 A leak between the riser tube ...

Page 23: ... the part number serial number if any the date of purchase of the item which is claimed to be defective and a brief description of the problem detected ProSystems Water Treatment Systems is not responsible under this Limited Warranty for any cost incurred for shipping or transportation in connection with the return of the part s or product s Repair or Replacement Upon receipt of the product and wa...

Page 24: ...ProSystems a Division of Aquion Inc 2080 East Lunt Ave Elk Grove Village Illinois 60007 800 811 3489 2011 Aquion Inc ...

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ProSystems SIZE 1.0, Owner'S Manual

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