Prorack K991 Fitting Instructions Manual Download Page 2

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Fitting Kit

K991

MAX kgs (lbs)

W/P

WHD

Toyota

HiLux Double Cab, 4dr Ute 16-20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute 16-20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute Oct 15-Aug 20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute Oct 15-Aug 20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute Sep 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Double Cab, 4dr Ute Sep 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute 16-20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute 16-20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute Oct 15-Aug 20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute Oct 15-Aug 20

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute Sep 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Extra Cab, 4dr Ute Sep 20-+

75 kgs (165 lbs)

100 kgs (220 lbs)

HiLux Single Cab, 2dr Ute 16-20

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute 16-20

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute 20-+

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute 20-+

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute Oct 15-Aug 20

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute Oct 15-Aug 20

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute Sep 20-+

35 kgs (77 lbs)

50 kgs (110 lbs)

HiLux Single Cab, 2dr Ute Sep 20-+

35 kgs (77 lbs)

50 kgs (110 lbs)

HSV

Silverado, 4dr Ute 19-+

0 kgs (0 lbs)

Silverado, 4dr Ute 19-+

0 kgs (0 lbs)

Summary of Contents for K991

Page 1: ...K991 Fitting Kit EN Fitting Instructions for Basic Carrier CAUTION Professional installation only x 2 x 1 x 1 x 4 x 4 x 1 x 4 x 4 x 8 x 1 x 4 x 4 Revision No 3C 1 ...

Page 2: ...20 lbs HiLux Extra Cab 4dr Ute 20 ZA 75 kgs 165 lbs 100 kgs 220 lbs HiLux Extra Cab 4dr Ute Oct 15 Aug 20 AU 75 kgs 165 lbs 100 kgs 220 lbs HiLux Extra Cab 4dr Ute Oct 15 Aug 20 NZ 75 kgs 165 lbs 100 kgs 220 lbs HiLux Extra Cab 4dr Ute Sep 20 AU 75 kgs 165 lbs 100 kgs 220 lbs HiLux Extra Cab 4dr Ute Sep 20 NZ 75 kgs 165 lbs 100 kgs 220 lbs HiLux Single Cab 2dr Ute 16 20 EU 35 kgs 77 lbs 50 kgs 110...

Page 3: ...20mm 885mm 880mm 4 15 16ths 24 7 16ths 34 13 16ths 34 5 8ths HiLux Double Cab 4dr Ute Sep 20 NZ 125mm 620mm 885mm 880mm 4 15 16ths 24 7 16ths 34 13 16ths 34 5 8ths HiLux Extra Cab 4dr Ute 16 20 EU 350mm 300mm 885mm 885mm 13 3 4ths 11 13 16ths 34 13 16ths 34 13 16ths HiLux Extra Cab 4dr Ute 16 20 ZA 350mm 300mm 885mm 885mm 13 3 4ths 11 13 16ths 34 13 16ths 34 13 16ths HiLux Extra Cab 4dr Ute 20 EU ...

Page 4: ...le Cab 2dr Ute 20 ZA 200mm 885mm 7 7 8ths 34 13 16ths HiLux Single Cab 2dr Ute Oct 15 Aug 20 AU 200mm 885mm 7 7 8ths 34 13 16ths HiLux Single Cab 2dr Ute Oct 15 Aug 20 NZ 200mm 885mm 7 7 8ths 34 13 16ths HiLux Single Cab 2dr Ute Sep 20 AU 200mm 885mm 7 7 8ths 34 13 16ths HiLux Single Cab 2dr Ute Sep 20 NZ 200mm 885mm 7 7 8ths 34 13 16ths Silverado 4dr Ute 19 AU 300mm 500mm 1055mm 1070mm 11 13 16th...

Page 5: ...river Craft knife Side cutters or tin snips Hammer 8mm 3 8 punch Cordless drill Depth stop Vacuum cleaner Rust inhibitor Small paint brush Neutral cure silicon sealant Rivet gun Attention Attaches with riveted mounts under rubber ditch mould Professional installation advised 5 ...

Page 6: ...n Remove parts from inside the package and check Contact your dealer if any parts are missing or damaged This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to type B C and D Use keys to remove covers 6 ...

Page 7: ...ing screw and pull crossbar legs out Refer to the crossbar instructions for crossbar adjustment method Ensure each end of the crossbar is adjusted equally Adjust crossbar in or out to suit vehicle Please check the front of this manual for information relating specifically to your vehicle 7 ...

Page 8: ... leg Select plastic internal block from fitting kit and insert into foot Repeat for all legs CAUTION RECOMMENDED POSITION DUE TO AIRBAGS IN ROOF Please check the front of this manual for information relating specifically to your vehicle Apply masking tape to vehicle roof in all four positions Mark reference point on masking tape with a pen 8 ...

Page 9: ...ch mould from roof Repeat for all four positions Line up the centre hole in the mounting block with the marked reference points Wrap tape around rubber ditch mould to mark end position of mount Ditch mould held at each end by Front Plastic retaining clip Rear Double sided tape 9 ...

Page 10: ...rom plastic retaining clip A and double sided tape B Lift ditch mould up and out of the channel Completely remove from the vehicle The rubber ditch mould is to be re installed on the vehicle later Turn rubber ditch mould over Place on a workbench From the bottom cut 3 4 of the way through the rubber ditch mould as shown Blade should contact steel strip 10 ...

Page 11: ...Fitting Kit EN K991 Carefully cut rubber ditch mould between faces along steel strip A Top face B Bottom face A Top B Bottom C Steel strip D Removed excess Check fit 11 ...

Page 12: ...ng side cutters Lift and cut steel strip at each end Remove cut peices of steel strip Repeat for all four positions Turn rubber ditch mould over Punch 8mm 3 8 hole through top of rubber ditch mould centered on mark as shown Remove excess from hole 12 ...

Page 13: ... Kit EN K991 Removed excess Position as shown Line up the centre hole in the mounting block with the marked reference points Lightly mark position of outside holes of the mounting block in the roof channel 13 ...

Page 14: ... DUE TO AIRBAGS IN ROOF Please check the front of this manual for information relating specifically to your vehicle CAUTION Maximum depth 8mm Use 8mm drillstop over supplied 4 9mm drill bit Drill two outside holes at marked positions Vacuum and clean swarf from channel 14 ...

Page 15: ...Fitting Kit EN K991 Treat holes to prevent corrosion Apply neutral cure silicon sealant in and around drilled holes Install rivets through permanent mount blocks Rivet into place 15 ...

Page 16: ...Fitting Kit EN K991 Apply as shown Rear Double sided tape Re install rubber ditch mould in roof channel Remove all masking tape Ensure the hole in rubber ditch mould lines up with mount 16 ...

Page 17: ...ting Kit EN K991 Select grubscrews and screw into the vehicle s fixed points Do not over tighten Repeat for all four positions Fit nut to grubscrew Refer to the underside of the pad for the part number 17 ...

Page 18: ... the vehicle Letters refer to the pad part numbers and position Pad Part Number A 244 B 293 C 294 Fit rubber pads supplied with fitting kit to foot Pad may vary in shape to that shown Make sure the pad fits into the holes underneath the foot Place crossbar foot over grubscrews 18 ...

Page 19: ...Fitting Kit EN K991 Tighten the plastic knob Ensure the plastic knob is in the position shown when fully tightened Tighten adjusting screw to 2 Nm 1 5 ft lb hand tight 19 ...

Page 20: ...t EN K991 Check crossbar is securely attached to the vehicle Use keys to fit and lock covers CAUTION Recheck all fasteners immediately after a load is applied to the crossbars Regularly check screws are tight 20 ...

Page 21: ...cle manufacturers roof load rating if it is lower than the maximum load capacity specified in the fitting instructions Loads should not overhang the sides of the product and be evenly distributed with the lowest possible centre of gravity Long loads should be secured with non elastic straps to the front and rear of the vehicle Objects with pointed ends e g ski poles should be carried with the poin...

Page 22: ...e into a car wash with the roof rack system fitted Lubricate locks and adjusting screws at regular intervals Remove the products from the vehicle when not in use Make sure all loose parts are stored safely Yakima Australia Pty Ltd 17 Hinkler Court Brendale QLD 4500 AUSTRALIA www prorack com au www prorack co nz 22 ...

Page 23: ...he warranty cover defects loss or damage resulting from accidents unlawful use of the vehicle or defects inconsistencies in the vehicle on which the product or component is fitted Liability for direct indirect special punitive incidental exemplary contractual or consequential damage or loss arising from defects faulty materials or design omissions or negligence or workmanship in the product or its...

Page 24: ...h those instructions and of returning the product to Yakima or the Prorack dealer will be borne by you Following receipt of the product and purchase invoice or receipt Yakima or the Prorack dealer must inspect the product to determine whether the claim falls within the warranty If 4 1 the claim falls within the warranty Yakima will remedy any defects in materials or workmanship becoming apparent d...

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