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PRONAR ZKP350 Operating Instructions Manual Download Page 1

 

 

PRONAR Sp. z o.o. 

17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE 

 

tel.: 

+48 085 681 63 29 

+48 085 681 64 29 

 

 

+48 085 681 63 81 

+48 085 681 63 82 

 

fax: 

+48 085 681 63 83 

+48 085 682 71 10 

www.pronar.pl

OPERATING INSTRUCTIONS 

ROTARY WINDROWER RAKES 

PRONAR ZKP350 

Translation of the original instructions 

 

ISSUE 2A-01-2010 

PUBLICATION NO 179N-00000000-UM 

GB

Summary of Contents for ZKP350

Page 1: ... 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATING INSTRUCTIONS ROTARY WINDROWER RAKES PRONAR ZKP350 Translation of the original instructions ISSUE 2A 01 2010 PUBLICATION NO 179N 00000000 UM GB ...

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Page 3: ...ROTARY WINDROWER RAKES PRONAR ZKP 350 MACHINE IDENTIFICATION SYMBOL TYPE ZKP 350 SERIAL NUMBER ...

Page 4: ...e passed on to users with the aid of the information insert attached to these operating instructions annexes The operating instructions are an integral part of the machine s documentation Before using the tractor the user must familiarise himself with the content of these instructions and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine Th...

Page 5: ...alth or life Particularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded either word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation regulation or use In order to focus the user s attention on the need to perform technical maintenance the releva...

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Page 7: ...ICKERS 2 7 3 CONSTRUCTION AND PRINCIPLE OF OPERATION 3 1 3 1 TECHNICAL SPECIFICATION 3 2 3 2 ROTARY WINDROWER RAKES DESIGN 3 2 3 3 HITCHING SYSTEM 3 4 3 4 OPERATING PRINCIPLE 3 6 4 CORRECT USE 4 1 4 1 PREPARING FOR WORK BEFORE FIRST USE 4 2 4 2 TECHNICAL INSPECTION OF WINDROWER 4 4 4 3 ATTACHING TO TRACTOR 4 5 4 4 PREPARATION OF WINDROWER FOR WORK 4 6 4 4 1 MOUNTING OF RAKING ARMS 4 7 4 4 2 SETTIN...

Page 8: ...CE 5 1 5 1 PRINCIPLES OF SAFE TRACTOR OPERATION 5 2 5 2 REDUCTION GEAR OPERATION 5 2 5 3 STORAGE 5 4 5 4 LUBRICATION 5 5 5 5 INSPECTION AND CHANGING RAKING FINGERS 5 7 5 6 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 9 ...

Page 9: ...1 1 SECTION 1 BASIC INFORMATION IDENTIFICATION INTENDED USE FITTINGS WARRANTY CONDITIONS TRANSPORT ENVIRONMENTAL HAZARDS WITHDRAWAL FROM USE ...

Page 10: ...g arm When buying the rotary windrower check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATING INSTRUCTIONS The meaning of the individual fields found on the data plate are presented in the table below A machine name B serial number C machine type symbol D year of manufacture E gross weight ...

Page 11: ...f the telescopic articulated shaft operating instructions and adhere to the recommendations contained in these documents understand the operating principle of the machine s operation and of its safe and proper use comply with general safety regulations while working prevent accidents comply with road traffic regulations TABLE 1 1 THE AGRICULTURAL TRACTOR S REQUIREMENTS CONTENTS MEASURED AS REQUIRE...

Page 12: ... 5 IMPORTANT The windrower must not be used for purposes other than those for which it is intended 1 3 FITTINGS TABLE 1 2 ZKP 350 ROTARY WINDROWER RAKES FITTINGS FITTINGS STANDARD OPTION OPERATING INSTRUCTIONS WARRANTY BOOK Articulated telescopic shaft complete Recommended articulated telescopic shafts 7102086CE007128 B P 1620 6200 086 02 Weasler T200860EN112U24 Comer 1 4 WARRANTY CONDITIONS PRONA...

Page 13: ...rposes other than those for which it is intended use of a damaged windrower repairs carried out by unauthorised persons improperly carried out repairs arbitrary and wilful adjustments to the windrower s structure the user will lose the right to warranty service The user is obliged to report immediately on noticing any wear in the paint coating or traces of corrosion and to have the faults rectifie...

Page 14: ...n concerning safety and principles of connection and transport of windrower on public roads Do NOT drive the tractor with windrower connected when visibility is limited When loading and unloading the windrower comply with the general principles of workplace health and safety for reloading work Persons operating reloading equipment must have the qualifications required to operate these machines The...

Page 15: ...hield should be dismantled The windrower should be attached firmly to the platform of the vehicle using straps or chains fitted with a tightening mechanism The fastening equipment used must have a valid safety certificate Wedges or other objects without sharp edges should be placed under the wheels of the windrower to prevent it from rolling The wedges must be fixed to the platform of the ...

Page 16: ...y mixing the oil with sand sawdust or other absorbent materials The oil pollution once gathered up should be kept in a sealed marked hydrocarbon resistant container and then passed on to the appropriate oil waste recycling centre The container should be kept away from heat sources flammable materials and food Oil which has been used up or is unsuitable for further use owing to a loss of its proper...

Page 17: ...2 1 SECTION 2 SAFETY IN USE BASIC SAFETY PRINCIPLES PRINCIPLES WHEN TRAVELLING ON PUBLIC ROADS DESCRIPTION OF MINIMAL RISK INFORMATION AND WARNING STICKERS ...

Page 18: ...inimal risk does exist and for this reason the fundamental basis for using this machine should be the application of safety principles and sensible behaviour The windrower must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non adherence to the principles of safe use creates a danger for the...

Page 19: ...ine to the tractor check the technical condition of the hitching system of the windrower and the tractor Be especially careful when attaching the machine When reversing the tractor there must be nobody between the windrower and the tractor To attach the machine to the tractor only the rear Three Point Linkage System may be used After linking the machine check the safeguards Use an articulated tele...

Page 20: ...ing the windrower make sure that there are no bystanders especially children or animals in the danger zone The machine operator is obliged to ensure proper visibility of the machine and the working area While windrowing apply working speed recommendations When using the windrower and power takeoff shaft do not use PTO rotation speed greater than 540 revs min Do NOT overload shaft and windrower and...

Page 21: ...he general principles of workplace health and safety In the event of injury the wound must be immediately cleaned and disinfected In the event of more serious injuries seek a doctor s advice Repair maintenance and cleaning work should be carried out with the tractor s engine switched off and the ignition key removed Regularly check the condition of the screw and nut connections The paint coating s...

Page 22: ...ations Do not exceed the maximum speed when travelling Adjust your speed to the road conditions Before beginning travel the windrower must be placed in transport position and raised using the rear three point linkage system While parking the windrower should be lowered It is forbidden for the tractor driver to leave his position while the tractor is moving 2 3 DESCRIPTION OF MINIMAL RISK Pronar Sp...

Page 23: ...h operating safety principles carrying out repair and maintenance work by persons trained to do so using strictly suited protective clothing ensuring unauthorised persons have no access to the machine especially children 2 4 INFORMATION AND WARNING STICKERS The windrower is labelled with the information and warning stickers mentioned in table 2 1 The symbols are positioned as presented in figure 2...

Page 24: ...ting work familiarise yourself with the contents of the OPERATING INSTRUCTIONS 2 Before beginning servicing or repairs switch off engine and remove key from ignition 3 Danger associated with the rotating articulated telescopic shaft 4 Maximum allowable PTO shaft rotation speed is 540 revs min ...

Page 25: ...le folding and unfolding side guards 6 Thrown out objects danger to the whole body Keep a safe distance from machine during work of windrower 7 Danger of being struck by rotating elements of the machine Keep a safe distance from raking assembly 8 Windrower type 9 Transport catch point marking ...

Page 26: ...2 10 FIGURE 2 1A Locations of information and warning stickers Labelling in line with table 2 1 Information and warning stickers ...

Page 27: ...3 1 SECTION 3 CONSTRUCTION AND PRINCIPLE OF OPERATION TECHNICAL SPECIFICATION ROTARY WINDROWER RAKES DESIGN HITCHING SYSTEM OPERATING PRINCIPLE ...

Page 28: ... output Recommended working speed Noise emission level mm KM RPM kg ha h km h dB 3 500 25 540 315 3 5 10 below 75 Tyres Tyre Air pressure in the tyres kPa 15x6 0 6 200 3 2 ROTARY WINDROWER RAKES DESIGN Construction of the rake carousel is shown in figure 3 1A The machine s main sub assembly is the support frame 1 In the front part is the system for mounting the machine to the Three Point Linkage o...

Page 29: ...es design 1 frame 2 reducer 3 raking arm 4 extender 5 springtine finger 6 securing angle 7 linchpin 8 wheel beam 9 undercarriage leg 10 wheel 11 extension arm 12 shield 13 14 shield wing struts 15 support 16 regulation screw 17 screw lock ...

Page 30: ...eld wing strut 13 and locked with a linchpin The height of raking arm setting above the surface is regulated by the regulation screw 16 and secured by the interlock 17 3 3 HITCHING SYSTEM The windrower rake carousel is mounted on the tractor using the hitching system integrated in the support frame of the machine Figure 3 2A shows detailed mounting structure The windrower is adapted to agricultura...

Page 31: ...g system 1 2 lower securing pins three point linkage II category 3 4 lower securing pins three point linkage I category 5 upper securing pin 6 7 locking linchpins A working pin position socket B travelling pin position socket ...

Page 32: ...he gear s cam mechanism enables the rotation of individual arms due to which the springtine fingers are lowered or raised according to current setting During raking figure 3 3A area A springtine fingers are lowered almost vertically The raked swath is retained by the forming shield due to which it is formed into an even windrow In remaining instances the raking springtines are raised to the upper ...

Page 33: ...USE PREPARING FOR WORK BEFORE FIRST USE TECHNICAL INSPECTION OF WINDROWER ATTACHING TO TRACTOR PREPARATION OF WINDROWER FOR WORK CONNECTING DRIVESHAFT RAKING DISCONNECTING THE WINDROWER PREPARATION OF WINDROWER FOR TRANSPORT ...

Page 34: ...components for mechanical damage resulting from incorrect transport dents piercing deflections or broken components Check the windrower s all lubrication points lubricate the machine as needed according to recommendations provided in section 5 Check technical condition of tyres and tyre pressure check if wheel and rocker mounting is correct check if springtine finger and guard mounting is correct ...

Page 35: ...anged noise and vibrations coming from loose nut and bolt connections After stopping windrower check fastening of rake fingers and raking arms Check that the gear oil does not leak from the reduction gearing DANGER Before using the windrower the user must thoroughly familiarise himself with the content of these instructions Careless and improper use and operation of the windrower and non adherence...

Page 36: ...nted Check mounting of rake fingers to raking arms Ensure that fingers are correctly tightened Check technical condition of tyres and tyre pressure Visually inspect the tyres and if they are properly inflated Before each use Check technical condition of tyres and tyre pressure Check the condition of tyre tread lateral surfaces wheel rim and if necessary inflate the tyres up to recommend pressure E...

Page 37: ...ocking linchpin A B lower three point linkage hitching points C upper three point linkage connection The windrower may only be connected to tractors with power output greater than 25 hp equipped with category I or II rear three point linkage Drive tractor to windrower Reverse tractor ensuring that there is nobody between the tractor and the windrower ...

Page 38: ... must at identical height If not the windrower shall be tilted to the left or right side which will interfere with the machine s operation Appropriate regulation is made with the aid of the tractor lower three point linkage suspender rods DANGER Exercise caution when linking the machine The top link pin must be in the upper socket of the hitching system if the windrower is prepared for field work ...

Page 39: ...uring of arm Stop tractor and remove the key from the ignition ensure that unauthorised persons do not have access to the tractor immobilise tractor with parking brake Remove securing linchpin 1 from left and right side of windrower take out arm 2 Insert arms to attachment point 3 and secure with linchpins 1 ...

Page 40: ...cking linchpin 2 from right side of machine Set right guard in working position insert linchpin in its place Holding left guard frame 1 in upper setting remove locking linchpin 2 from left side of machine Set left guard in working position insert linchpin in its place Take out locking linchpin 4 extend arm 5 set forming guard at chosen working width Insert securing linchpin DANGER During lowering ...

Page 41: ...uard arm 4 linchpin securing extended arm 5 extended arm 4 4 3 SETTING WORKING POSITION The correct working position of windrower has a decisive influence on the cleanness of the raked swath quality of windrow forming and working comfort One of the basic factors deciding the correctness of machine setting is the correct height regulation of the lower three point linkage tractor lift arms Their hei...

Page 42: ...on of working position is performed after lowering the machine to the ground Working position of windrower is regulated by performing the following actions park tractor and windrower on flat level ground set top link pin in sliding socket set rear three point linkage in position regulation mode set height of tractor lower three point linkage forks set length of top link unscrew counter nut 2 antic...

Page 43: ... and if necessary the setting should be corrected DANGER Regulation of windrower s working height must be done with the tractor engine switched off Remove the key from the ignition ensure that unauthorised persons do not have access to the tractor Tractor shall be immobilised with parking brake 4 5 CONNECTING DRIVESHAFT The windrower is equipped with the appropriately selected articulated telescop...

Page 44: ...ccord with the operating instructions of articulated telescopic shaft FIGURE 4 5A Articulated telescopic shaft with overload protection clutch 1 articulated telescopic shaft 4 6 RAKING If the windrower is correctly set for working in the field is totally serviceable and its technical condition causes no concerns one may commence work Recommended working speed is 10 km h or less At greater travelli...

Page 45: ...ure that there are no bystanders especially children near the windrower Maintain proper visibility of machine during work Other persons should be at a safe distance from the windrower during work because of the danger that objects may be thrown stones branches from beneath raking fingers Raking the swath in order to form it into windrows should be conducted in a system of smaller areas During turn...

Page 46: ...rtical position and also secured with linchpins It is recommended that forming guard arm is totally retracted Disconnection of articulated telescopic shaft is not essential but it is recommended Turning sharp corners especially in field conditions may be hindered because of this If the shaft is not taken off is essential to remember not to engage the PTO drive of the tractor during transport trave...

Page 47: ... 1 SECTION 5 TECHNICAL MAINTENANCE PRINCIPLES OF SAFE TRACTOR OPERATION REDUCTION GEAR OPERATION STORAGE LUBRICATION INSPECTION AND CHANGING RAKING FINGERS TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS ...

Page 48: ...r must not be supported using fragile elements bricks or concrete blocks When operating the machine wear protective gloves and use the appropriate tools Servicing and repair work should be carried out in line with the general principles of workplace health and safety In the event of injury the wound must be immediately cleaned and disinfected In the event of more serious injuries seek a doctor s a...

Page 49: ... lower part of reducer drain oil into oil resistant tight container container capacity should be about 4 litres if oil manufacturer recommends flushing gearing system that operation should be performed according to the guidelines of the oil manufacturer these recommendations may be detailed on the oil packaging tighten drain plug add oil until oil flows out of inlet opening tighten plug ...

Page 50: ...ne inspect technical condition of individual elements Used or damaged elements should be repaired or replaced In the event of damage to the paint coat clean rust and dust from damaged area degrease and then paint with undercoat and after it is dry paint with surface coat paint retaining colour uniformity and even thickness of protective coating Until the time of repainting the damaged place may be...

Page 51: ...e performed where indicated on figure 5 2A as stipulated in table 5 1 This procedure should be performed using a hand or foot operated grease gun filled with generally available permanent grease Before beginning greasing in so far as is possible remove old grease and other contamination Remove excess oil or grease Oil in reduction gearing shall be changed after the first 50 hours and then after 50...

Page 52: ...5 6 FIGURE 5 2A Windrower greasing points ...

Page 53: ... description in column LP in table 5 1 conforms with numbering shown in figure 5 1A Apply grease to upper threaded part and the lower part of the regulation screw Greasing articulated telescopic shaft should be performed according to the instructions of manufacturer Detailed information on maintenance is contained in maintenance instructions attached to the shaft 5 5 INSPECTION AND CHANGING RAKING...

Page 54: ...g finger connections to arms and locking linchpins on raking arms frame in case they have fallen out FIGURE 5 3A Changing raking fingers 1 raking finger 2 securing angle 3 screw 4 self locking nut DANGER Before beginning preparation works switch of tractor engine and remove the key from the ignition and engage tractor parking brake Ensure that unauthorised persons do not have access to the tractor...

Page 55: ...t connections are given in table 5 2 Given values apply to non greased steel bolts Detailed inspection of tightness of nut and bolt connections should be made after the first 10 hours of work and then each time at the end of working year of windrower FIGURE 5 4A Bolt with metric thread 1 bolt strength class d thread diameter TABLE 5 2 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 8 8 8 10 9 THR...

Page 56: ...5 10 5 8 8 8 10 9 THREAD d mm MD Nm M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1050 M27 820 1150 1650 M30 1050 1450 2100 MD tightening torque d thread diameter ...

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