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proMtec u-ICC 2.45 compact, Manual

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proMtec u-ICC 2.45 compact Manual Download Page 15

 

Erro! Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui.

 

 
 

 

 

 

14

 

The  best  installation  point  is  in  the  vertical  pipe  and  enough  away  from  the 
pump.  The  recommended  distance  away  from  the  pump  is  4  times  of  the 
diameter of the pipeline. The pipe must be completely filled by the product.  

 

 

 

Position of Insertion sensor in the pipeline 

 
 

 

Within the installation of insertion sensors into a tank wall you have to ensure 
to position it below the minimum of the product level. 

 

 
 

 

 

Summary of Contents for u-ICC 2.45 compact

Page 1: ... a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 0 MICROWAVE CONCENTRATION MEASUREMENT µ ICC 2 45 compact MANUAL S N A01 PG10 MAE Software version from V 0 21 Version No V3 2010 10 01 ...

Page 2: ...rt Up 19 4 1 Language 19 4 2 Date and Time 19 4 3 System Reset 19 4 4 Locking Keyboard 20 4 4 1 Changing PIN number 20 4 4 2 Keyboard locking 20 4 4 3 Keyboard unlocking 20 5 Initial Sensor Configuration 21 5 1 Measurement mode 21 5 2 Amplification 21 5 3 Measurement 22 5 3 1 Temperature compensation 22 5 3 2 Start coefficients 22 5 3 3 Reference Point 23 5 4 Other Settings 24 5 4 1 Sensor Descrip...

Page 3: ...ving of the measuring range 31 10 Troubleshooting 32 10 1 PIN is not working 32 10 2 Constant offset 32 11 Technical specifications 33 12 Spare parts 34 13 Declaration of Conformity 35 14 Dimensional drawings 36 14 1 Flat sensors with Inline Gage DN 40 to 150 36 14 2 Insertion sensor DN65 37 14 3 Rinsed insertion sensor DN65 38 14 4 Insertion sensor DN80 39 ...

Page 4: ...he latest safety requirements for microwave devices If there are legal regulations regarding the use of microwaves the user has the responsibility to observe it It is not allowed to change the frequency of the device Furthermore other manipulation within the device could involve criminally consequences 1 3 General safety warning notices The µ ICC 2 45 compact is build with all included components ...

Page 5: ...e interrupted It s prohibited to work with opened device while it s energized Spare part fuses must have the manufacturer specified values To shorten the circuit or any other manipulation are prohibited The evaluation unit must be earthed when it is mains connected If there has gotten fluids into the device it has to be interrupted the power supply Successive the device has to be controlled and cl...

Page 6: ...memory mode The device is placed nearby the measuring location where it s directly connected to the microwave sensor probes This manual will give you an explanation of the very simple handling and implementation of this system 2 1 Measuring principle Precondition for a successful measurement is the dielectricity of the medium Thus water contained products are in general good to measure because the...

Page 7: ...ed microwaves The reference signal has the typical propagation without any influences It is used as a comparison with the alleviated microwave signal to calculate a phase shift decrease of propagation velocity or an attenuation The phase shift is a decrease of the propagation velocity With this information it is calculated a value for the water content density or total dry matter content ...

Page 8: ...s and are connected via microwave cables with the evaluation unit The system is like the standard version temperature compensated Therefore it has to be connected to a temperature sensor which is also included within the system 2 2 1 Evaluation unit The evaluation unit is available in different types As standard there is the complete version with all features alternatively it is also a version ava...

Page 9: ...irectly connected with the sensor probes via microwave cables 2 2 3 Cables The microwave cables attend to carry the signal directly to the measuring point and backwards to the evaluation unit These cables are produced in accordance to the newest technology and with the best available shielding and assure a low loss propagation The cables are delivered with a length of one to three meters depending...

Page 10: ...peration there is also the option to operate with your PC via integrated USB port 2 3 2 Connections and dimensions of the evaluation unit To get an overview about the circuit points and the way how to connect them there is following connection list Before opening the evaluation unit and for connecting of any cable the power supply must be interrupted Choose a dedicated mounting location that the c...

Page 11: ...cted with N Plugs and it doesn t mind which one is used for the T Plug respectively the R Plug Pt 100 4 wire M12 plug Pt 100 2 wire Cable entry M16 Power supply 24Voltage direct current cable entry M16 Signal output 4 20mA 4 wire M12 or cable entry M16 Sample push button M12 plug Data transfer USB port for connection via PC Options Cable entry M16 Connections inside the device Connections inside t...

Page 12: ...In this case the plug in is already bridged If you want to connect your own two wired Pt 100 you have to bridge I2 with U2 and also I1 with U1 as you can see on the picture below bridged Pt 100 connector connected 2 wire Pt 100 For further modifications there are four additional connectors in the scope of delivery all in different dimensions as you can see on the picture below ...

Page 13: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 12 ...

Page 14: ...in any air or steam bubbles there could be an influence on the measurement In cause of air within the product there could be a not representative reflection of the microwaves and therefore an inexact concentration value To avoid it it is recommended to install the sensors in an up going pipe after a pump pressure side This installation ensures an air bubble free product In addition the product is ...

Page 15: ... enough away from the pump The recommended distance away from the pump is 4 times of the diameter of the pipeline The pipe must be completely filled by the product Position of Insertion sensor in the pipeline Within the installation of insertion sensors into a tank wall you have to ensure to position it below the minimum of the product level ...

Page 16: ...user friendly menu The menu can be operated by the buttons F1 F2 F3 and F4 which are situated on the right side of the housing These buttons have different functions depending on the current menu By default and while operating the display is in following mode With one time selecting F2 the display shows additionally the values for attenuation and signal voltage and also three traces for signal out...

Page 17: ...is configuration basis settings language date time memory storage options etc Memory allocation storage of sensor settings and parameters Errorstate overview with error number in case of any problems Service only for maintenance by proMtec The several submenus are also explained more precisely in the following chapters 3 2 Operation via PC Remote There is the option to operate the device via PC re...

Page 18: ...ou could connect your PC with the Evaluation unit and start the software SYSTEM BASIS CONFIGURATION USB DEVICE Select System Basis configuration and USB device Now select USB HID and confirm by OK button Now you can start operating via pc remote control Therefore start µ ICC 2 45 Datalog and Update click to Program and then choose remote control Now there is opening another window like below Here ...

Page 19: ...erent looking window where the menus and submenus are shown in several tabs with the same structure like the device menu structure To refresh the actual settings click on the button data poll to take over the settings to the device click on the button data assume To get back to main menu click on the button Quit ...

Page 20: ...ect Basis configuration then select Language Now you can select your preferred language by and and confirm by the OK button 4 2 Date and Time SYSTEM BASIS CONFIGURATION DATE TIME Here you can set date and time Starting from System main menu select Basis configuration then Date Time and Time can be entered by and buttons and confirmed by OK button The Date can be selected and entered in the same wa...

Page 21: ...iguration then chose PIN Nr Keyboard barrier Afterwards change the PIN Nr The initial PIN is 000000 It can be changed anytime by the operator 4 4 2 Keyboard locking Starting from System main menu select Basis configuration afterwards chose PIN Nr Keyboard barrier then Block Keyboard input and confirm it by OK Finally you have to enter Pin Nr And confirm by OK The lock indicator illuminates red 4 4...

Page 22: ...ect Sensor then Measurement Now select e g Phase measuring and select OK and confirm it again by OK 5 2 Amplification SYSTEM SENSOR RF AMPLIFIER At the beginning you have to be sure that the microwave signal is strong enough It should be arranged between 30 to 60 dB in best case between 40 to 50 dB while operating at normal process conditions the microwave sensors must be covered by running produc...

Page 23: ...at the seeding point The temperature coefficient for sugar products juice syrup masse cuite we usually take Tk 3 0000e 00 Starting from System main menu select Sensor then Temperature compensation Select Temp corr and switch from OFF to ON in order to activate temperature compensation confirm by OK button Now select reference temp and enter the chosen temperature and at last confirm by OK button F...

Page 24: ...ds enter coefficients A0 and A1 corresponding to the application 5 3 3 Reference Point SYSTEM SENSOR CALIBRATION At the beginning of every start up it is necessary to position the scale of the measurement with a reference phase value Therefore you have to take a sample that has to be analysed and entered in the evaluation unit as quick as possible For this operation there is no need to be accurate...

Page 25: ...to the corresponding measuring range Select Current interface and confirm by OK button Afterwards select current output then the required output signal 0 20 mA or 4 20 mA shall be selected and confirmed by OK button Example Enter the output value for the selected scale e g 70 on 4mA and 100 on 20mA This example corresponds to a measuring range of 70 to 100 Brix The evaluation unit displays this ab...

Page 26: ...the cover You could run data logging all the time That means if the SD card has no more memory cell the first data will be overwritten SYSTEM BASIS CONFIGURATION SD CARD Select System Basis configuration and SD Card then Data log and switch it from OFF to ON and confirm by OK button Additionally in this menu item there is the option to adjust the frequency of the separate logs Therefore select Log...

Page 27: ... only done by proMtec staff For more details please get in contact with proMtec For advices in installing and operating of the software read chapter 3 2 Operation via PC Remote Before starting the µ ICC 2 45 datalog and update software mind to choose the USB HID mode SYSTEM BASIS CONFIGURATION USB DEVICE Select System Basis configuration and USB device Now select USB HID and confirm by OK button N...

Page 28: ...mp in Level L in dBm Attenuation in dB Volts in V You can either note these values manually or simply switch on data log to record them on the integrated SD card Additionally there is a sample push button available to mark the logged data while taking the sample 7 2 First calibrating After sampling enter these values to the excel file IBN in the corresponding columns and add the laboratory values ...

Page 29: ... Now you just have to put in these additional values and also another temperature compensation for the level measurement For the reference temperature you should take the same value as you already set before average temperature over the whole process For the temperature coefficient you can also take the same value as already set before in section 5 3 1 Temperature compensation but you maybe have t...

Page 30: ...previously saved configuration Starting from System main menu select Sensor then standard settings and load settings Select the position from 1 to 30 If the position is free the device displays empty memory cell Then select load data set and confirm by OK button 8 1 3 How to reload factory settings Starting from System main menu please select Sensor Then choose standard settings Afterwards select ...

Page 31: ... Select the configuration to be deleted 1 to 30 Select YES button and finally confirm by OK button 8 2 3 Deleting of all memory c You can delete the additional memory spaces 1 to 30 This is not deleting the sensor settings Select delete complete memory then delete internal memory Afterwards it must be confirmed by OK button Confirm by YES button and press OK ...

Page 32: ...ffset Therefore you need to calculate the required phase shift for the missing 5 Total measuring range 90 65 25 Phase shift per 1 360 25 14 4 per 1 Offset 14 4 per 1 5 72 35 Here you get an offset of 72 35 This value you have to add on the already existing phase offset Starting from System main menu select Sensor then Calibration and finally phase offset and add this calculated offset on the phase...

Page 33: ... After saving the settings see above you can change the settings without any troubles To correct the offset the best way is just to add the difference to a0 This should not be given to the operator as a legal action hence the BRIX meter is calibrated to laboratory value and the seed point value is linked to temperature and purity The seed point value should be set in the DCS system Later you can t...

Page 34: ...gs for highly shielded coaxial cable 50 ohms 1 5 m 0 5 kg Insertion sensor DN65 flange tube length 100 mm Type A sensor Pt100 integrated 3 1 kg DN80 flange tube length 100 mm Type A sensor Pt100 integrated 5 4 kg Handling Foil keyboard with 4 soft keys well structured multilingual Status display LEDs for status of the measurement and access PIN for parameter Output 4 20 mA isolated output for conc...

Page 35: ...all internal cables connectors and outside cable screw fittings A01 PG10 BOX Microwave module µ ICC compact 2x N plugs 120 x 70 x 40 mm level meter indication on board connection cable A01 PG10 HFM Motherboard with DC Pt100 Sample key and 4 to 20 mA connectors A01 PG10 MBO CPU board A01 PG10 CPU Interface board with SD SD HC card slot A01 PG10 INT Microwave cable CA MW 1 5 Pt 100 temperature senso...

Page 36: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 35 13 Declaration of Conformity ...

Page 37: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 36 14 Dimensional drawings 14 1Flat sensors with Inline Gage DN 40 to 150 ...

Page 38: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 37 14 2Insertion sensor DN65 ...

Page 39: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 38 14 3Rinsed insertion sensor DN65 ...

Page 40: ...Erro Use a guia Início para aplicar Überschrift 1 ao texto que deverá aparecer aqui 39 14 4Insertion sensor DN80 ...

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