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ProMinent DULCODOS Pool Comfort, Assembly And Operating Instructions Manual, Page: 21 / 84

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ProMinent DULCODOS Pool Comfort Assembly And Operating Instructions Manual Download Page 21

6.2  Hydraulic installation

A1727

Fig. 11: Hydraulic connection of the swimming pool metering system to the swimming pool installation
Advantage:

Water sampling in accordance with DIN 19643 with free drainage of the sample water.

Disadvantage: Additional sample water pump and sample water extraction point needed.

Assembly

 

 

 

21

Summary of Contents for DULCODOS Pool Comfort

Page 1: ...s 2006 42 EC Part no 984198 Version BA DD 033 04 15 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation o...

Page 2: ...es detailed descriptions of the haz ardous situation see Chapter 3 2 Explanation of the safety information on page 10 The following symbols are used to highlight instructions links lists results and o...

Page 3: ...s and signal outputs 28 6 3 3 Electrical installation of the sensors 29 6 3 4 Cable Cross Sections and Cable End Sleeves 29 7 Start up 30 7 1 Adjust the flow sensor switching point 31 7 2 Priming and...

Page 4: ...12 EC Declaration of Conformity 77 13 Index 79 Table of contents 4...

Page 5: ...B 230 V 50 60 Hz Swiss plug Sensor equipment 0 with sensors B Measured variable DC2 without sensors C Measured variable DC4 without sensors Design 0 with ProMinent logo 1 without logo Language D Germ...

Page 6: ...irculation HB FB alpha 4 1 8 l h for up to 100 20 m3 h circulation HB FB 5 3 5 l h for up to 200 40 m3 h circulation HB FB Beta 6 1 5 l h for up to 50 10 m3 h circulation HB FB 7 2 8 l h for up to 125...

Page 7: ...5 6 7 8 9 14 Fig 1 Overview of Equipment Metering System DULCODOS Pool Comfort with all options and Beta metering pumps 1 Controller 2 Flow sensor 3 Ball valve inlet side 4 Dirt filter 5 Flow module...

Page 8: ...and display 2 Flow meter by scale 3a Stroke adjustment dial of the metering pump con cealed with the alpha pump 3b Stroke adjustment dial of the metering pump con cealed with the alpha pump 4 Ball val...

Page 9: ...ribution partner Trained qualified per sonnel A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his her training kno...

Page 10: ...or very serious injuries WARNING Nature and source of the danger Possible consequence Fatal or very serious inju ries Measure to be taken to avoid this danger Warning Denotes a possibly hazardous situ...

Page 11: ...data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these s...

Page 12: ...ure Take appropriate interference sup pression measures CAUTION Warning of feed chemical spraying around Spraying feed chemical caused by a leak Possible consequence Injuries caused by chemi cals Regu...

Page 13: ...and regulate the pH value and chlorine content in swimming pools Usually the integrated metering pumps are intended for metering the necessary chemicals Only connect other feeder assemblies such as el...

Page 14: ...4 The function of the keys is described in table Chapter 4 1 Func tions of the keys on page 16 describes as a symbol an action by the operator that leads to a new possibility for an action Naming in...

Page 15: ...roller does not exit any menu items in a time controlled manner the controller remains in a menu item until this menu item is exited by the user 1 Select the desired parameter in the display using the...

Page 16: ...continuous display Displays all information about saved errors and warnings Back to the continuous display or to the start of the respective setting menu in which you are currently located Enables di...

Page 17: ...ocess the controller indicates all errors and warn ings The pending alarm messages can be selected and if required acknowledged confirmed If you acknowledge an error the alarm relay activates and the...

Page 18: ...4 4 Key Lock The controller has a key lock If the key lock is activated the keys cannot be pressed The key lock can be activated or deactivated by simultaneously pressing and An activated key lock is...

Page 19: ...damp exposure to chemicals and mechanical effects Please also observe the operating instructions for controllers and fittings and other units such as sensors filters metering pumps Storage temperatur...

Page 20: ...iming lift of the metering pumps is not exceeded 10 mm A0924 1 2 3 4 Fig 10 Hanger bolt 1 Rawlplug type dependent on substrate and according to stipu lations of the rawlplug manufacturer 2 Hanger bolt...

Page 21: ...of the swimming pool metering system to the swimming pool installation Advantage Water sampling in accordance with DIN 19643 with free drainage of the sample water Disadvantage Additional sample wate...

Page 22: ...ming pool metering system to the swimming pool installa tion Advantage Easy installation Disadvantage The measured value is possibly falsified by depletion in the surge water tank and is then not repr...

Page 23: ...4b 0401 0402 10 x 4 mm Suction and metering line soft PVC with woven inner layer 10 x 4 Suction connector for metering pump Beta BT4b 0404 8 x 5 mm Suction line soft PVC 8 x 5 Pressure connector for m...

Page 24: ...u use a mutifunctional valve then a non return valve must be fitted at the point of injection inte grated in the supplied injection valve Otherwise when the multifunctional valve is activated the swim...

Page 25: ...alpha a Discharge valve b Backplate c Dosing head d Bleed valve e Bypass hose sleeve f Suction valve 1 2 3 4 5 6 A0929 Fig 15 Connect the hose using the connector kit 1 Valve 2 O ring 3 Nozzle 4 Clamp...

Page 26: ...lows out of the sampling tap the system is not under negative pressure and is working correctly If air is drawn in this means that there is negative pressure in the system In this case throttle the va...

Page 27: ...then the assembly washer 5 onto the sensor 3 from below The components must lie against the clamp disc 2 4 Then push the securing bolt 1 from above onto the sensor 3 5 Carefully push the sensor 3 int...

Page 28: ...2 Level monitoring chemicals flocculant XK3 3 4 Level monitoring chemicals chlorine XE1 XE2 pH sensor Input resistance 0 5 x 1012 for pH sensor DULCOTEST XE8 3 4 Chlorine sensor 2 conductor standard...

Page 29: ...inus 4 Bring approx 5 cm of the measuring line into the sensor 5 Tighten the clamping screw on the threaded connector 6 Push the top section of the sensor right into the sensor shaft and tighten it cl...

Page 30: ...WARNING Acid and chlorine products Cause Never bring together acid and chlorine products like sodium calcium hypochlorite as this will produce a toxic chlorine gas Possible consequence Fatal or very s...

Page 31: ...on the mains voltage 7 1 Adjust the flow sensor switching point Sample water may escape 1 Adjust the flow to 50 l h using the ball valve 2 Hold the flow sensor in place and loosen the mounting clip a...

Page 32: ...length for the Beta pump If possible always operate the Beta pump with 100 stroke length Only reduce the stroke length to values between 100 30 if overdosing frequently occurs over shooting the measu...

Page 33: ...az ardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluat...

Page 34: ...are pointed out and are also described Display tolerances Display tolerances between the sensor and or measuring device and controller have to be cali brated with sensors and or with output signals o...

Page 35: ...ired measurement accuracy and reproducibility The calibration interval can vary between daily and every few months Tab 4 Valid calibration values Assessment Zero point Slope Very good 30 mV 30 mV 56 m...

Page 36: ...e check the sensor with 2 point cali bration The pH sensor remains in the sample medium and you should calibrate a sample of the medium to be measured against an external comparison measurement Perfor...

Page 37: ...d indicates to what extent the sensor signal fluctuates during calibration At the start of calibra tion the waiting time for stabilising of the measured value is 30 seconds during this waiting time Pl...

Page 38: ...30 0 30 60 Fig 21 Displayed after the key has been pressed 7 3 1 1 1 Selecting the Calibration Process for pH To calibrate the controller there are three available calibration pro cesses n 2 point n S...

Page 39: ...s for your process 4 Use the arrow keys to select the calibration process and press 5 Continue with You can now start your chosen calibration process 7 3 1 1 2 2 point pH sensor calibration CAL Correc...

Page 40: ...ler The pH values of the buffer solution at temper atures that deviate from 25 C are displayed in a table on the label of the buffer bottle Select the buffer you require CAL pH Buffer manufacturer Cal...

Page 41: ...y is acceptable good continue with CAL 25 0 C 0 1 mV very good Fig 25 Display of the sensor stability achieved 5 The acceptable good very good range is displayed The black part of the horizontal bar i...

Page 42: ...keys Confirm input of the value by pressing 15 Continue with CAL pH Asymmetry Buffer 2 A1019 Zero point Slope Slope Accept with CAL Buffer 1 Calibr param for 25 C Fig 27 Display of the calibration res...

Page 43: ...he pH value into the controller This could mean that the pH value entered into the con troller does not correspond to the actual pH value in the process Consequently the result is a linear displacemen...

Page 44: ...d using a suitable method measuring strips hand measuring instru ment measure the pH value of the sample CAL pH Change with OK A1022 2 Determine pH value pH value continue with CAL 1 Take sample Fig 2...

Page 45: ...me The more up to date the sensor data is the more reliable is this calibration method Correct sensor operation Correct measuring and metering is only pos sible if the sensor is working perfectly Refe...

Page 46: ...required menu item and press The entry window appears 3 Enter the values for your sensor using the arrow keys and press 4 Continue with Incorrect calibration An error message appears if the result of...

Page 47: ...ration combining pH and chlorine It is imperative that you always calibrate the pH measurement first before the chlorine measure ment The chlorine measurement always needs to be calibrated any further...

Page 48: ...e The measured value output standard signal output mA is frozen corresponding to its settings in the mA output menu When calibration testing has been completed suc cessfully all of the error checks re...

Page 49: ...Use the arrow keys to select Slope calibration 3 Continue with CAL Cl A1044 Concentration Latest sensor measured values 2 Take sample and continue with CAL Sensor current 1 Wait until meas values stab...

Page 50: ...n and clear the error Then repeat calibra tion Permitted calibration range The permitted calibration range is 20 300 of the sensor s rated value Example of a shallow slope Blocking of the sensor membr...

Page 51: ...asic load or a manual control variable has been set This remains active The measured value output standard signal output mA is frozen corresponding to its settings in the mA output menu When calibrati...

Page 52: ...to the controller memory by pressing the key The controller displays the continuous display again and operates with the results of the calibration Incorrect calibration Should the result of the calibr...

Page 53: ...the peristaltic pump Alarm message flocculant The level switch of the flocculant suction lance is intended for connection to the controller If there is a shortage of flocculant a central alarm messag...

Page 54: ...mation Fig 38 Diagnostics 8 1 Displaying logbooks Continuous display or Diagnostics Diagnostics or Calibration log book Calibration log book Log books Calibration log book A0982 9 1 1 Error log book D...

Page 55: ...nnel 2 The connection to the expansion module is faulty Fig 40 Error log book You can also delete entries in the Error log book Deleting the entries does not affect the errors stored in the controller...

Page 56: ...e information Device information Device info Identity Code A1164 9 3 3 Softw version 01 00 00 00 Srnr 15082008 Module rev 0100 Operating temperature 35 5 C Softw version 01 00 00 00 Expansion module F...

Page 57: ...ysis e g chlorine Check the correctness of the reference method e g DPD1 With pH and ORP the buffers used differ from the nominal value are outdated or watered down With pH and ORP replace the buffer...

Page 58: ...y 13 The controller is in Pause mode The Pause input digital input was activated externally Check whether the Pause signal received matches the system s expected operating mode Check whether the NO NC...

Page 59: ...8 The level in storage tank 2 is too low The chemical in storage tank 2 is used up Add the corresponding chemical 19 The level in storage tank 3 is too low The chemical in storage tank 3 is used up Ad...

Page 60: ...he control tend to over undershoot 03 The wash timer has timed out Mainte nance is necessary The wash timer activates a relay The sensor is cleaned with cleaning fluid A visual check may be neces sary...

Page 61: ...te for new material The zero point is too low 3 2 mA The sensor delivers a measured signal that is less than 3 2 mA This value is outside of the specification Check the raw value in mA in the Infor ma...

Page 62: ...he worksta tions affected Observe the operating instructions for the metering pump optional in line probe housing sensors dirt filter and multifunctional valve optional Thoroughly flush the metering s...

Page 63: ...d LED lights up n the green LED does not light up 1 Regularly conduct a visual inspection of the metering system specifically the sensors and the flow meter with flow sensor for n Air bubbles in the s...

Page 64: ...tions affected Labelling the chemical storage tanks Label the connections on the unit the metering accessories and the chemical storage tanks in such a way that it is impossible to mix up the storage...

Page 65: ...ICE Regulations governing the disposal of used parts Note the current national regulations and legal standards which apply in your country The manufacturer will take back decontaminated used units pro...

Page 66: ...ple water Sample water line connector n 8 x 5 mm PE hose Sample water filter element n 300 m Weights n with pumps approx 10 kg n without pumps approx 6 kg Materials n Plate material PP n Materials wet...

Page 67: ...DF2a pH Chlorine sensor Standard signal input 2 Protective RC circuit Protective RC circuit Alarm relay Alarm Pump P2 raise Pulse length PWM Pulse length PWM Pump P1 lower Pump P4 raise Pump P3 lower...

Page 68: ...output 3 Alarm relay Pump Beta BT4b chlorine Pump Beta BT4b pH Chlorine sensor Pause Flow control pH level contact storage tank 3 chlorine pH level contact storage tank 2 flocculation pH level contac...

Page 69: ...onal Drawings 705 555 595 10 745 8 5 95 105 126 A2084 Fig 45 Dimensional drawings DULCODOS Pool DC2 DC4 Dulcoflex DF2a all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Dulcoflex DF2a Techn...

Page 70: ...705 555 595 10 745 161 8 5 60 140 A2085 Fig 46 Dimensional drawings DULCODOS Pool DC2 DC4 Alpha ALPc all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Alpha ALPc Technical Data 70...

Page 71: ...705 555 595 745 8 5 95 105 10 165 360 400 A2086 Fig 47 Dimensional drawings DULCODOS Pool DC2 DC4 Beta BT4b all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Beta BT4b Technical Data 71...

Page 72: ...5 745 8 5 95 105 10 126 174 360 400 A2087 Fig 48 Dimensional drawings DULCODOS Pool DC2 DC4 Dulcoflex DF2a DF4a all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Dulcoflex DF2a DF4a Technic...

Page 73: ...5 595 745 8 5 95 105 10 126 174 A2088 360 400 Fig 49 Dimensional drawings DULCODOS Pool DC2 DC4 Alpha ALPc DF4a all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Alpha ALPc DF4a Technical D...

Page 74: ...555 595 745 8 5 95 105 10 165 360 400 A2089 Fig 50 Dimensional drawings DULCODOS Pool DC2 DC4 Beta BT4b DF4a all figures in mm Dimensional drawings DULCODOS Pool DC2 DC4 Beta BT4b DF4a Technical Data...

Page 75: ...T PPT NPT BT4b 0401PVT BT4b 1023108 Spare parts kits 1602 2 PVT PPT NPT BT4b 0402PVT BT4b 1023109 Spare parts kits 1604 2 PVT PPT NPT BT4b 0404PVT 1035332 Maintenance kits are put together for the mea...

Page 76: ...r CGE 3 792862 Electrolyte solution for chlorine sensor for CGE 50 ml 792892 pH sensor PHES 112 SE 150702 Buffer solution pH 7 50 ml 506253 Buffer solution pH 4 50 ml 506251 Sample water filter with s...

Page 77: ...nctional concept and design and in the version distributed by us This declaration loses its validity in the event of a modification to the product not agreed with us Designation of the product Swimmin...

Page 78: ...f the product Swimming pool metering system DULCODOS POOL Product type DSPa _ _ _ _ _ _ _ _ _ _ X _ X _ 1_ and X 0 that is to say for installed systems with metering pumps ex works Serial number refer...

Page 79: ...Question How do I eliminate functional faults 65 Question How does the controller operate 14 Question How does the key lock work 18 Question How is the product hydraulically con nected and what conne...

Page 80: ...e 19 T Terminal diagram DACa alpha ALPc Dulcoflex DF2a 67 Terminal diagram DACa Beta BT4b 68 Test container 1 with buffer solution 40 Test container 2 with buffer solution 40 Transport 19 U Users qual...

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Page 84: ...984198 2 en_GB 2015 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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