Promac PBM-1839BDV Operating Instructions Manual Download Page 4

3.0  

IMPORTANT SAFETY 

INSTRUCTIONS 

READ ALL INSTRUCTIONS BEFORE USING THIS DRILL PRESS. 

 

– To reduce risk of injury:

 

1.

 

Read  and  understand  entire  owner’s  manual  before 
attempting assembly or operation of this drill press. 

2.

 

Read  and  understand  the  warnings  posted  on  the 
machine and in this manual. 

3.

 

Replace  warning  labels  if  they  become  obscured  or 
removed. 

4.

 

This machine is designed and intended for use by properly 
trained  and  experienced  personnel  only.  If  you  are  not 
familiar  with  the  proper  and  safe  operation  of  a  drill 
press,  do  not  use  until  proper  training  and  knowledge 
have been obtained. 

5.

 

Do not use this machine for other than its intended use. If 
used for other purposes, JET disclaims any real or implied 
warranty  and  holds  itself  harmless  from  any  injury  that 
may result from that use. 

6.

 

Always wear approved safety glasses or face shield while 
using this machine. (Everyday eyeglasses only have impact 
resistant lenses; they are 

not 

safety glasses.) 

7.

 

Before operating this machine, remove tie, rings, watches 
and  other  jewellery,  and  roll  sleeves  up  past the  elbows. 
Remove  loose  clothing  and  confine  long  hair.  Non‐slip 
footwear  or  anti‐skid  floor  strips  are  recommended.  Do 

not

 wear gloves. 

8.

 

Wear hearing protection (plugs or muffs) during extended 
periods of operation. 

9.

 

Some  dust  created  by  sawing  may  contain  chemicals 
known  to  cause  cancer,  birth  defects  or  other 
reproductive  harm.  Some  examples  of  these  chemicals 
are: 

 

Lead from lead based paint. 

 

Crystalline  silica  from  bricks,  cement  and  other 
masonry products.  

 

Arsenic  and  chromium  from  chemically  treated 
lumber. 

Your risk of exposure varies, depending on how often you 
do  this  type  of  work.  To  reduce  your  exposure  to  these 
chemicals,  work  in  a  well‐ventilated  area  and  work  with 
approved  safety  equipment,  such  as  face  or  dust  masks 
that  are  specifically  designed  to  filter  out  microscopic 
particles. 

10.

 

Do  not  operate  this  machine  while  tired  or  under  the 
influence of drugs, alcohol or any medication. 

11.

 

Make  certain  the  switch  is  in  the 

OFF

  position  before 

connecting the machine to the power supply. Turn off all 
controls before unplugging. 

12.

 

Make certain the machine is properly grounded. Connect 
to  a  properly  grounded  outlet  only.  See  Grounding 
instructions. 

13.

 

Make  all  machine  adjustments  or  maintenance  with  the 
machine unplugged from the power source. 

14.

 

Remove  adjusting  keys  and  wrenches.  Form  a  habit  of 
checking  to  see  that  keys  and  adjusting  wrenches  are 
removed from the machine before turning it on.  

15.

 

Keep safety guards in place at all times when the machine 
is  in  use.  If  removed  for  maintenance  purposes,  use 
extreme caution and replace the guards immediately after 
maintenance is complete. 

16.

 

Check damaged parts. Before further use of the machine, 
a guard or other part that is damaged should be carefully 
checked  to  determine  that  it  will  operate  properly  and 
perform  its  intended  function.  Check  for  alignment  of 
moving parts, binding of moving parts, breakage of parts, 
mounting  and  any  other  conditions  that  may  affect  its 
operation.  A  guard  or  other  part  that  is  damaged  should 
be properly repaired or replaced. 

17.

 

Provide  for  adequate  space  surrounding  work  area  and 
non‐glare, overhead lighting. 

18.

 

Keep the floor around the machine clean and free of scrap 
material, oil and grease. 

19.

 

Keep  visitors  a  safe  distance  from  the  work  area. 

Keep 

children away.

 

20.

 

Make  your  workshop  child  proof  with  padlocks,  master 
switches or by removing starter keys. 

21.

 

Give  your  work  undivided  attention.  Looking  around, 
carrying  on  a  conversation  and  “horse‐play”  are  careless 
acts that can result in serious injury. 

22.

 

Keep  an  ergonomic  body  position.  Maintain  a  balanced 
stance at all times so that you do not fall or lean against 
the chuck or other moving parts. Do not overreach or use 
excessive force to perform any machine operation. 

23.

 

Use the right tool at the correct speed and feed rate. Do 
not force a tool or attachment to do a job for which it was 
not  designed.  The  right  tool  will  do  the  job  better  and 
safer. 

24.

 

The machine is intended for indoor use. To reduce the risk 
of electric shock, do not use outdoors or on wet surfaces. 

25.

 

Do not handle plug or machine with wet hands. 

26.

 

Use recommended accessories; improper accessories may 
be hazardous. 

27.

 

Maintain  tools  with  care.  Keep  tools  sharp  and  clean  for 
the  best  and  safest  performance.  Follow  instructions  for 
lubricating and changing accessories. 

28.

 

Turn  off  machine  and  disconnect  from  power  before 
cleaning. Use a brush or compressed air to remove chips 
or debris; do not use bare hands. 

29.

 

Do not stand on the machine. Serious injury could occur if 
the machine tips over. 

30.

 

Never  leave  the  machine  running  unattended.  Turn  the 
power off and do not leave the machine until it comes to 
a complete stop. 

31.

 

Remove  loose  items  and  unnecessary  work  pieces  from 
the area before starting the machine. 

32.

 

Pull the mains plug if the machine is not in use. 

33.

 

Make sure the workpiece is securely clamped. 

Summary of Contents for PBM-1839BDV

Page 1: ...rceuse fraiseuse 06 2017 PBM 1839BDV Schweiz Suisse JPW TOOL AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935 FR 91029 Evry Cedex www promac fr ...

Page 2: ...enrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 12717 2001 AC 2010 EN 13128 2001 A1 A2 EN 60204 1 2006 A1 2009...

Page 3: ... 3 2 0 Table of contents 3 3 0 Important safety instructions 4 5 3 1 Designated use and limitations to use 6 3 2 Remaining hazards 6 4 0 Specifications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical connections 10 7 1 Grounding instructions 10 7 2 Extension ...

Page 4: ...hes Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete 16 Check damaged parts Before further use of the machine a guard or other part that is da...

Page 5: ...ttempting assembly or machine operation Always wear approved working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothing and confine long hair Make all machine adjustments or maintenance with the machine unplugged from the power source Do not operate this m...

Page 6: ... not designed The right tool will do the job better and more safely Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep cutting tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Do not attempt to adjust or remove tools during operation Remove cutting chips with the aid of an appropriate...

Page 7: ...le slides Cast iron precision machined X Y Z slide adjustment via tapered gib Spindle bearings Taper roller bearing ball bearing Sound emission in idle 1 74 4 dB LpA Sound emission during machining 1 79 3 dB LpA 1 Sound emission measured according to EN ISO 11202 in 1m distance 1 6m above ground The specified values are emission levels and are not necessarily to be seen as safe operating levels As...

Page 8: ...e T slot size Figure 4 1 Table T slot size Anchor bolt hole pattern Figure 4 2 Anchor bolt hole pattern WARNING To avoid tipping the machine must be bolted down with four anchor bolts not provided 35 7 15 20 ...

Page 9: ...over B Z axis hand wheel C Fine feeding wheel D Fine feed engagement knob E Down feed handle F X axis hand wheel G Y axis slide lock H X axis slide lock I Y axis hand wheel J Drill chuck guard K Spindle control panel L Depth display M Z axis slide lock N Quill lock screw ...

Page 10: ...ailure to comply may result in serious injury The PBM 1839BDV Milling Drilling Centre is rated at 1 230V 50Hz power supply The machine comes with a plug designed for use on a circuit with a grounded outlet Mains connection and any extension cords and plugs used must comply with the information on the machine license plate The mains connection must have a 16A surge proof fuse Only use extension cor...

Page 11: ...r by 2 to max 3 full turns Tap the drawbar head with a rubber mallet to dislodge the MT3 tool taper 8 2 Engaging the fine feed hand wheel To activate the fine feed hand wheel C Figure 8 2 tighten the engagement knob F Figure 8 2 Engage fine feed hand wheel 9 0 Operating Controls Refer to Figure 9 1 N Spindle speed display O Emergency stop switch P Start button Q Stop button R Forward rotating butt...

Page 12: ... Starting spindle rotation Before starting the machine check the proper workpiece clamping and cutting tool setup Close the chuck guard before you start the machine You can start the machine with the green ON button Q The red OFF button P stops the machine The speed can be adjusted with the buttons T U The RPM will be shown on the display N Use the arrow buttons to reverse the spindle direction S ...

Page 13: ...nts All slides X Y Z are fitted with tapered gibs If adjustment is needed loosen the adjust screws 33 Fig 6 Adjust by approximately a quarter turn Tighten the adjust screws 33 again Try and repeat until slides move freely without play Figure 11 2 Slide and lead screw Adjustments 11 2 Lead screw nut adjustments The X Y lead screws are fitted with adjustable slotted lead screw nuts Tighten the screw...

Page 14: ... running dry Lubricate with oil Dull tool tip Re sharpen or change tool Chip load too high Reduce depth of cut or feed Noisy operation Spindle quill dry Lubricate with oil Lead screw nuts have play Adjust X and Y axis nuts Tool tip burns Cutting speed too high Reduce spindle speed Dull tool tip Re sharpen or change tool Dry cutting Lubricate with oil Feeding too slowly Increase feed rate Drill lea...

Page 15: ...15 14 0 Replacement Parts PBM 1839BDV Assembly Breakdown 1 ...

Page 16: ...S 1 22 BEAR SEAT 1 23 JMDX2S 1 23 SPINDLE TIMING BELT 1 24 JMDX2S 1 24 SMALL HANDLE ASSEMBLY 1 25 JMDX2S 1 25 SPINDLE SLEEVE LOCKING SHAFT 1 26 JMDX2S 1 26 TIGHTEN THE TOP ROD 1 27 GB7985 6 14 SET SCREW CYLINDER END M6 x 14 mm 1 28 GB7785 6 8 SET SCREW FLAT END M6 x 8 mm 1 29 GB30889 8 STELL BALL 8 mm 3 30 JMDX2S 1 30 LOCKING SMALL SHAFT 1 31 JMDX2S 1 31 WORM LOCKING HANDLE 1 32 JMDX2S 1 32 SPINDL...

Page 17: ...CKET 1 66 JMDX2S 1 66 ROUND GEAR SHAFT ADJUST WASHER 1 67 GB7085 10 16 SOCKET HD SCREW M10 x 16 mm 1 68 JMDX2S 1 68 BEVEL WEDGE 1 69 JMDX2S 1 69 WEDGE SCREW 2 70 JMDX2S 1 70 SLEEVE LIMTED WASHER 1 71 JMDX2S 1 71 ATACHMENT BRACKET 1 72 GB578186 5 12 HEX HD SCREW M5 x 12 mm 3 73 JMDX2S 1 73 MOTOR SUPPORT PLATE 1 4 x 1 4 1 74 JMDX2S 1 74 MOTOR TIMING PULLEY 1 4 x 1 4 1 75 GB89686 3 E RING 3 mm 3 76 J...

Page 18: ...18 PBM 1839BDV Assembly Breakdown 2 ...

Page 19: ...87986 3 20 ROLL PIN 3 x 20 mm 1 16 BB 6001 BALL BEARING 6001 4 17 GB6585 8 55 SLOTTED LARGE CHEESE HD SCREW M8 x 55 mm 1 18 GB88986 8 HEX LOCKING NUT M8 1 19 GB109679 4 16 FLAT KEY 4 x 16 mm 1 20 JMDX2S 2 20 RISE AND DOWN SHAFT 1 21 GB87986 3 16 ROLL PIN 3 x 16 mm 1 22 GB7085 5 30 SOCKET HD SCREW M5 x 30 mm 4 23 GB578186 5 16 HEX HD SCREW M5 x 16 mm 3 24 GB7785 6 10 SET SCREW FLAT END M6 x 10 mm 1...

Page 20: ...20 PBM 1839BDV Assembly Breakdown 3 ...

Page 21: ... SCREW M8 x 55 mm 2 22 JMDX2S 3 22 SPING PIECE 2 23 TBB 51101 THRUST BALL BEARING 51101 4 24 JMDX2S 3 24 LONGITUDINAL BEVEL WEDGE 1 25 JMDX2S 3 25 METRIC CROSS LEADSCREW NUT 1 26 JMDX2S 3 26 METRIC CROSS LEADSCREW 1 27 GB7085 5 20 SOCKET HD SCREW M5 x 20 mm 2 28 JMDX2S 3 28A HANDLE 2 29 JMDX2S 3 29 TIGHTEN THE TOP ROD 1 30 JBT7940495 6 OIL CUP 6 1 31 GB7085 4 14 SOCKET HD SCREW M4 x 14 mm 4 32 JMD...

Page 22: ...22 PBM 1839BDV Assembly Breakdown 4 ...

Page 23: ...11 GB81985 4 10 CROSS RECESSED FLAT HD SCREW M4 x 10 mm 3 12 JMDX2S 4 12 THE INNER SHIELD 1 13 GB83588 5 20 KNURLED SCREW M5 x 20 mm 2 14 GB97185 5 WASHER 5 2 15 JMDX2S 4 15 OUTER PROTECTIVE COVER 1 16 GB7085 4 10 SOCKET HD SCREW M4 x 10 mm 1 17 JMDX2S 4 17 BLOCK 1 18 JMDX2S 4 18 CONNECTING PLATE 1 19 JMDX2S 4 19 SAFETY LIMIT SWITCH 1 20 GB88986 6 HEX LOCKING NUT M6 1 21 GB9685 6 BIG WASHER 6 1 22...

Page 24: ...24 PBM 1839BDV Assembly Breakdown 5 ...

Page 25: ...ED FLAT HD SCREW M3 x 12 2 15 GB617086 3 HEX NUT M3 2 16 PBM1839BDV 5 16 BACK COVER 1 17 GB81985 3 6 CROSS RECESSED FLAT HD SCREW M3 x 6 mm 10 18 PBM1839BDV 5 18 BACK COVER 1 19 GB81885 4 8 PHILLIPS HD SCREW M4 x 8 mm 14 20 JMDX2S 5 20 PC BOARD 1 21 HTS 310 3 10 HEX END STUD PLASTIC M3 x 10 mm 8 22 GB81885 5 6 PHILLIPS HD SCREW M5 x 6 mm 4 23 JMDX2S 5 23 FILTER 1 24 GB9387 5 SPRING WASHER STD 5 4 ...

Page 26: ...MDX2S ACCS 01 T NUT 2 2 JMDX2S ACCS 02 DOUBLE END WRENCH SET 8 10 14 17 17 19 1 3 JMDX2S ACCS 03 ALLEN WRENCH SET 3 4 5 6 8 1 4 JMDX2S ACCS 04 L HEX WRENCH 1 5 JMDX2S ACCS 05 SLANT WEDGE 1 6 JMDX2S ACCS 06 FUSE 230V 8A 1 7 JMDX2S ACCS 07 OIL CUP 1 8 PBM1839BDV ACCS 08 CHUCK B16 1 ...

Page 27: ...27 15 0 Wiring Diagrams PBM 1839BDV 1 230V PE 50Hz ...

Page 28: ...ON TYPE SPECIFICATION Z750 1 Main PC board W80 750A Brushless DC motor 750W FU Fuse 8A A 1 Touch panel Z Filter SQ Micro switch SB1 Emergency switch SB2 Button for tapping XC Socket with fuse L 1 Ten core cable Y 2 LCD panel L 2 Flat cable L Magnet ring ...

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