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Promac PBM-1839BDV, Operating Instructions Manual

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Promac PBM-1839BDV Operating Instructions Manual Download Page 15

 

15

14.0

  Replacement Parts

 

 

PBM‐1839BDV   

 

Assembly Breakdown ‐1

 

 

 

 

 

Summary of Contents for PBM-1839BDV

Page 1: ...rceuse fraiseuse 06 2017 PBM 1839BDV Schweiz Suisse JPW TOOL AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935 FR 91029 Evry Cedex www promac fr ...

Page 2: ...enrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 12717 2001 AC 2010 EN 13128 2001 A1 A2 EN 60204 1 2006 A1 2009...

Page 3: ... 3 2 0 Table of contents 3 3 0 Important safety instructions 4 5 3 1 Designated use and limitations to use 6 3 2 Remaining hazards 6 4 0 Specifications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical connections 10 7 1 Grounding instructions 10 7 2 Extension ...

Page 4: ...hes Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete 16 Check damaged parts Before further use of the machine a guard or other part that is da...

Page 5: ...ttempting assembly or machine operation Always wear approved working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothing and confine long hair Make all machine adjustments or maintenance with the machine unplugged from the power source Do not operate this m...

Page 6: ... not designed The right tool will do the job better and more safely Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep cutting tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Do not attempt to adjust or remove tools during operation Remove cutting chips with the aid of an appropriate...

Page 7: ...le slides Cast iron precision machined X Y Z slide adjustment via tapered gib Spindle bearings Taper roller bearing ball bearing Sound emission in idle 1 74 4 dB LpA Sound emission during machining 1 79 3 dB LpA 1 Sound emission measured according to EN ISO 11202 in 1m distance 1 6m above ground The specified values are emission levels and are not necessarily to be seen as safe operating levels As...

Page 8: ...e T slot size Figure 4 1 Table T slot size Anchor bolt hole pattern Figure 4 2 Anchor bolt hole pattern WARNING To avoid tipping the machine must be bolted down with four anchor bolts not provided 35 7 15 20 ...

Page 9: ...over B Z axis hand wheel C Fine feeding wheel D Fine feed engagement knob E Down feed handle F X axis hand wheel G Y axis slide lock H X axis slide lock I Y axis hand wheel J Drill chuck guard K Spindle control panel L Depth display M Z axis slide lock N Quill lock screw ...

Page 10: ...ailure to comply may result in serious injury The PBM 1839BDV Milling Drilling Centre is rated at 1 230V 50Hz power supply The machine comes with a plug designed for use on a circuit with a grounded outlet Mains connection and any extension cords and plugs used must comply with the information on the machine license plate The mains connection must have a 16A surge proof fuse Only use extension cor...

Page 11: ...r by 2 to max 3 full turns Tap the drawbar head with a rubber mallet to dislodge the MT3 tool taper 8 2 Engaging the fine feed hand wheel To activate the fine feed hand wheel C Figure 8 2 tighten the engagement knob F Figure 8 2 Engage fine feed hand wheel 9 0 Operating Controls Refer to Figure 9 1 N Spindle speed display O Emergency stop switch P Start button Q Stop button R Forward rotating butt...

Page 12: ... Starting spindle rotation Before starting the machine check the proper workpiece clamping and cutting tool setup Close the chuck guard before you start the machine You can start the machine with the green ON button Q The red OFF button P stops the machine The speed can be adjusted with the buttons T U The RPM will be shown on the display N Use the arrow buttons to reverse the spindle direction S ...

Page 13: ...nts All slides X Y Z are fitted with tapered gibs If adjustment is needed loosen the adjust screws 33 Fig 6 Adjust by approximately a quarter turn Tighten the adjust screws 33 again Try and repeat until slides move freely without play Figure 11 2 Slide and lead screw Adjustments 11 2 Lead screw nut adjustments The X Y lead screws are fitted with adjustable slotted lead screw nuts Tighten the screw...

Page 14: ... running dry Lubricate with oil Dull tool tip Re sharpen or change tool Chip load too high Reduce depth of cut or feed Noisy operation Spindle quill dry Lubricate with oil Lead screw nuts have play Adjust X and Y axis nuts Tool tip burns Cutting speed too high Reduce spindle speed Dull tool tip Re sharpen or change tool Dry cutting Lubricate with oil Feeding too slowly Increase feed rate Drill lea...

Page 15: ...15 14 0 Replacement Parts PBM 1839BDV Assembly Breakdown 1 ...

Page 16: ...S 1 22 BEAR SEAT 1 23 JMDX2S 1 23 SPINDLE TIMING BELT 1 24 JMDX2S 1 24 SMALL HANDLE ASSEMBLY 1 25 JMDX2S 1 25 SPINDLE SLEEVE LOCKING SHAFT 1 26 JMDX2S 1 26 TIGHTEN THE TOP ROD 1 27 GB7985 6 14 SET SCREW CYLINDER END M6 x 14 mm 1 28 GB7785 6 8 SET SCREW FLAT END M6 x 8 mm 1 29 GB30889 8 STELL BALL 8 mm 3 30 JMDX2S 1 30 LOCKING SMALL SHAFT 1 31 JMDX2S 1 31 WORM LOCKING HANDLE 1 32 JMDX2S 1 32 SPINDL...

Page 17: ...CKET 1 66 JMDX2S 1 66 ROUND GEAR SHAFT ADJUST WASHER 1 67 GB7085 10 16 SOCKET HD SCREW M10 x 16 mm 1 68 JMDX2S 1 68 BEVEL WEDGE 1 69 JMDX2S 1 69 WEDGE SCREW 2 70 JMDX2S 1 70 SLEEVE LIMTED WASHER 1 71 JMDX2S 1 71 ATACHMENT BRACKET 1 72 GB578186 5 12 HEX HD SCREW M5 x 12 mm 3 73 JMDX2S 1 73 MOTOR SUPPORT PLATE 1 4 x 1 4 1 74 JMDX2S 1 74 MOTOR TIMING PULLEY 1 4 x 1 4 1 75 GB89686 3 E RING 3 mm 3 76 J...

Page 18: ...18 PBM 1839BDV Assembly Breakdown 2 ...

Page 19: ...87986 3 20 ROLL PIN 3 x 20 mm 1 16 BB 6001 BALL BEARING 6001 4 17 GB6585 8 55 SLOTTED LARGE CHEESE HD SCREW M8 x 55 mm 1 18 GB88986 8 HEX LOCKING NUT M8 1 19 GB109679 4 16 FLAT KEY 4 x 16 mm 1 20 JMDX2S 2 20 RISE AND DOWN SHAFT 1 21 GB87986 3 16 ROLL PIN 3 x 16 mm 1 22 GB7085 5 30 SOCKET HD SCREW M5 x 30 mm 4 23 GB578186 5 16 HEX HD SCREW M5 x 16 mm 3 24 GB7785 6 10 SET SCREW FLAT END M6 x 10 mm 1...

Page 20: ...20 PBM 1839BDV Assembly Breakdown 3 ...

Page 21: ... SCREW M8 x 55 mm 2 22 JMDX2S 3 22 SPING PIECE 2 23 TBB 51101 THRUST BALL BEARING 51101 4 24 JMDX2S 3 24 LONGITUDINAL BEVEL WEDGE 1 25 JMDX2S 3 25 METRIC CROSS LEADSCREW NUT 1 26 JMDX2S 3 26 METRIC CROSS LEADSCREW 1 27 GB7085 5 20 SOCKET HD SCREW M5 x 20 mm 2 28 JMDX2S 3 28A HANDLE 2 29 JMDX2S 3 29 TIGHTEN THE TOP ROD 1 30 JBT7940495 6 OIL CUP 6 1 31 GB7085 4 14 SOCKET HD SCREW M4 x 14 mm 4 32 JMD...

Page 22: ...22 PBM 1839BDV Assembly Breakdown 4 ...

Page 23: ...11 GB81985 4 10 CROSS RECESSED FLAT HD SCREW M4 x 10 mm 3 12 JMDX2S 4 12 THE INNER SHIELD 1 13 GB83588 5 20 KNURLED SCREW M5 x 20 mm 2 14 GB97185 5 WASHER 5 2 15 JMDX2S 4 15 OUTER PROTECTIVE COVER 1 16 GB7085 4 10 SOCKET HD SCREW M4 x 10 mm 1 17 JMDX2S 4 17 BLOCK 1 18 JMDX2S 4 18 CONNECTING PLATE 1 19 JMDX2S 4 19 SAFETY LIMIT SWITCH 1 20 GB88986 6 HEX LOCKING NUT M6 1 21 GB9685 6 BIG WASHER 6 1 22...

Page 24: ...24 PBM 1839BDV Assembly Breakdown 5 ...

Page 25: ...ED FLAT HD SCREW M3 x 12 2 15 GB617086 3 HEX NUT M3 2 16 PBM1839BDV 5 16 BACK COVER 1 17 GB81985 3 6 CROSS RECESSED FLAT HD SCREW M3 x 6 mm 10 18 PBM1839BDV 5 18 BACK COVER 1 19 GB81885 4 8 PHILLIPS HD SCREW M4 x 8 mm 14 20 JMDX2S 5 20 PC BOARD 1 21 HTS 310 3 10 HEX END STUD PLASTIC M3 x 10 mm 8 22 GB81885 5 6 PHILLIPS HD SCREW M5 x 6 mm 4 23 JMDX2S 5 23 FILTER 1 24 GB9387 5 SPRING WASHER STD 5 4 ...

Page 26: ...MDX2S ACCS 01 T NUT 2 2 JMDX2S ACCS 02 DOUBLE END WRENCH SET 8 10 14 17 17 19 1 3 JMDX2S ACCS 03 ALLEN WRENCH SET 3 4 5 6 8 1 4 JMDX2S ACCS 04 L HEX WRENCH 1 5 JMDX2S ACCS 05 SLANT WEDGE 1 6 JMDX2S ACCS 06 FUSE 230V 8A 1 7 JMDX2S ACCS 07 OIL CUP 1 8 PBM1839BDV ACCS 08 CHUCK B16 1 ...

Page 27: ...27 15 0 Wiring Diagrams PBM 1839BDV 1 230V PE 50Hz ...

Page 28: ...ON TYPE SPECIFICATION Z750 1 Main PC board W80 750A Brushless DC motor 750W FU Fuse 8A A 1 Touch panel Z Filter SQ Micro switch SB1 Emergency switch SB2 Button for tapping XC Socket with fuse L 1 Ten core cable Y 2 LCD panel L 2 Flat cable L Magnet ring ...

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