Promac JDT-4024 Operation Manual Download Page 28

          Operation Manual 

Total    26 

page    25 

 

9

 

Machine use and maintenance: 

 
9.1 Before running the machine, carefully read the Operation Manual first, fully understand the 

structure of the machine and its performance and needs to familiar with locations for all 
levers and buttons. 

 
9.2 Lubrication of the machine is very important. Daily lubrication work as per the equirements 

of the operation manual is necessary. Filter should be cleaned once every two weeks 
otherwise pump, transmission parts and bearings will be damaged. 

 
9.3

 

  Max. spindle torque of this machine is 125Nm. Max. feed resisting force in the driving 
system is8000N. Over permitted cutting feed range is not allowed. High spindle speed with 
big cutting feed is not good to the machine. 

 
9.4

 

  As standard drill with118 degree angle features big cutting force but quick wear-out, so 
diameter and roughness of holes is not so ideal after drilling, therefore, regrinding its edges 
particularly for the big diameter drills is necessary. It is better to use two different angles for 
the machining of cast iron material (Second angle could be 70°). 

 
9.5

 

  Spot facer with three edges is proffered for the spot facing machining, using a normal drill 
for spot facing job will cause vibration. However, it will have a better result for the spot 
facing machining if reducing the rear angle of the normal drill with two different angles and 
going down the cutting speed and feed rate. 

 
9.6

 

  Temperature of motor will be increased so quickly when tapping due to frequently Motor 
direction be changed. Therefore, rapid and continuous taping shall be avoided. Max. eight 
times per minutes of tapping is recommended. The machine shall be stopped for cooling if 
the motor is too hot. 

 
9.7

 

  A proper cutting force is required when milling. As this is not a milling machine although   

       it has a milling function. Too big milling force will cause worktable moving round the   
 

  column, therefore, clamping the worktable strongly is required when milling and a   

 

reasonable cutting feed rate for milling job is necessary. 

 
9.8

 

  Please turn off the coolant valve when mounting and dismounting tools, clamping or 
adjusting work piece or measuring work piece, as coolant is not necessary during this period. 
Stop coolant pump if these job takes more than ten minutes. 

 
9.9

 

  As gears are to be used for spindle and feed system, so it is not allowed to change spindle 
speed or change cutting feed rate when machine running, otherwise it will damage gears, 
shafts or relevant parts. 

 

Summary of Contents for JDT-4024

Page 1: ...24 Drill Press Bohrmaschinen Perceuses 05 2019 Schweiz Suisse JPW TOOL AG Ackerstrasse 45 CH 8610 Uster Switzerland www promac ch France TOOL FRANCE SARL 9 Rue des Pyr n es 91090 LISSES France www pro...

Page 2: ...ne compa bility elektromagne sche Vertr glichkeit compa bilit lectromagn que designed in considera on of the standards und entsprechend folgender zus tzlicher Normen entwickelt wurde et t d velopp dan...

Page 3: ...ine 2 Main technical data 3 Brief description of the driving system and its structure 4 Electrical system 5 Lubrication and coolant system 6 Hoisting and installation 7 Use and operation of the machin...

Page 4: ...round wire of the machine shall be well connected When test running push jog button in slow spindle speed to check if direction of spindle revolution is correct 5 Machine must be stopped if spindle sp...

Page 5: ...e turned round the column center line or worktable center line itself or horizontal shaft centerline by manual and could be moving up and down by manual or automatically 1 6 Main operation levers and...

Page 6: ...min 55 2120 10 Feed steps of the spindle Step 4 11 Feed range of the spindle mm r 0 1 0 4 12 Max stroke of worktable and its bracket mm 530 410 13 Rotation degree of worktable and its bracket in cros...

Page 7: ...am then could drive a triple gear and a dual gear moving along with axis direction results the speed change The lever has an idle position that is for the spindle rotation by manual for loading and un...

Page 8: ...0 20 30 10 0 10 30 40 20 50 mm r Please put oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from hori...

Page 9: ...4 1 2 3 5 6 7 8 9 11 10 12 14 13 15 17 16 18 20 19 21 32 33 31 29 30 28 22 23 24 25 26 27 34 36 35 Operation Manual Total 26 drawing 2 picture of transmission page 6...

Page 10: ...7 8 8 9 8 7 7 Material 45 45 45 40 Cr QT400 45 45 45 Heat treatment and hardness T235 T235 T235 T235 HV500 G48 Number on the drawing 10 11 12 13 14 15 16 17 18 Part drawing NO 32042 ZY5050 32043 ZY505...

Page 11: ...7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 Material 45 48 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr Heat treatment and hardness G52 G48 G52 G52 G52 G52 G52 G52 G52 Number on the drawing 28 29 30 31 32 33 34 35 36...

Page 12: ...1 2 3 4 5 11 8 6 7 9 10 14 12 13 15 16 18 17 19 20 21 Operation Manual Total 26 drawing 3 picture of rolling bearing page 9...

Page 13: ...deep groove ball bearing 45 68 12 1 8 GB301 8102 Flat thrust ball bearing 15 28 9 2 9 GB276 102 Deep groove ball bearing 15 32 9 1 10 GB276 303 Deep groove ball bearing 17 47 14 1 11 GB277 50302 beari...

Page 14: ...ing only arrange the spindle revolution in clockwise direction KM1 engaged put the spindle manual operation lever in down position until touches work piece tapping job noe is starting When required de...

Page 15: ...ctrical element page 12 illuminative lamp EL1 power supply button QS1 pump button SX2 limit switch SQ3 limit switch SQ1 limit switch SQ2 operation panel pump motor M3 limit switch SQ4 limit switch SQ6...

Page 16: ...es to the power supply as per the electrical Diagram 5 of the machine please note the direction of main revolving 4 9 Sheet metal guard The sheet metal guard of this machine has a safety protection fu...

Page 17: ...3 M1 0 25kW M3 M S 3 EL1 V2 V3 1V4 KM1 2V4 2U4 2W4 1U4 U3 KM5 KM3 PE U2 QF1 3 AC400V 50Hz U1 L1 L3 L2 W1 V1 QS1 KM2 KM8 0 75mm KM4 M S V6 U6 1W4 2 U8 W6 V8 W8 2 1 5mm W3 KM6 KM7 SB1 9 12 HL1 11 3A FU...

Page 18: ...45 48 Q5 67 73 18 I3 I2 10 SQ7 SX1 I4 19 SB4 SQ1 SQ4 22 SB3 17 SQ3 I5 20 SQ2 I6 21 25 SB5 70 HL6 Q10 HL4 HL3 HL5 Q8 28 Q7 29 Q9 30 64 65 KM3 KM9 62 KM10 COM2 59 Q11 I10 23 I8 SB1 I9 26 27 SB6 SQ8 Jog...

Page 19: ...ingle lamp GQ16T D L G 24V S 1 SB4 Push button Homedade 3 SX3 Selection push button C3SS2 10B 20 1 SQ1 Micro switch ZCP29 ZCPEP16 ZCE10 1 SQ5 SQ6 Micro switch E62 10A 2 SQ2 SQ3 Adjacent switch TL Q5MC...

Page 20: ...ing and installation 6 1 Hoisting The machine is strongly fixed inside of the crate When hoisting the machine please pay close attention to the sign outside of the crate where the wire cable shall be...

Page 21: ...cation period Grease up once every 3 month oil pool of spindle box lubrication position Surface of upright column 6 5 4 No of lubrication position 1 3 2 Grease designation Oiling once for each shift O...

Page 22: ...put oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from horizontal shaft Warning Operation Manual To...

Page 23: ...e running for a certain period of time then it could be used if no any un normal condition happened 7 Use and operation of the machine 7 1 For the operating levers handles and buttons please refer to...

Page 24: ...ut oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from horizontal shaft Warning Operation Manual Tot...

Page 25: ...evolution As mounting or dismounting tool cutter or adjustment of work piece needs spindle rotation by manual therefore the lever shall be in the idle position so spindle rotation could be easily obta...

Page 26: ...depth could also be set in advance This function will be helpful for small batch or single work piece machining 7 7 Tapping Put the Selection Switch 17 on the tapping position first turn the feed leve...

Page 27: ...t side of the spindle box Balance force shall be adjusted to the point that the spindle together with its tool shall not go down itself when spindle stops go up a little bit shall be much better Over...

Page 28: ...the spot facing machining using a normal drill for spot facing job will cause vibration However it will have a better result for the spot facing machining if reducing the rear angle of the normal dri...

Page 29: ...us gasoline or kerosene or diesel oil to clean electric components We suggest to use those no erosion and not be easily burned liquid such as carbon tetrachloride etc 11 Machine ac cessories No Descr...

Page 30: ...ever 1 13 GB6087 1 piece 3 Drill chuck adaptor 1 piece 4 Tool shank adaptor 4 3 JB3477 1 piece 4 2 JB3477 1 piece 3 1 JB3477 1 piece 5 Taper wedge for shank Wedge 1 JB3482 1 piece Wedge 3 JB3482 1 pie...

Page 31: ...28 27 26 25 24 23 22 1 64 21 20 57 1 16 171 18 J j 17 54 43 47 52 i rn 60 16 41 I 56 15 I 14 38 13 5 34 A 40 I 6 12 39 202 9 Il1 5 O 201 49 200 39 4 11 3 10 1 2 Parts Breakdown For JDT 4024 Drill Pres...

Page 32: ...oove ball bearings 1 19 JDT4024 1 019 Tab Washers For Round Nut 1 20 JDT4024 1 020 Round Nut 2 21 JDT4024 1 021 Spindle quill 1 22 JDT4024 1 022 Drive Shaft 1 23 JDT4024 1 023 Taper Roller 1 JDT4024 1...

Page 33: ...024 1 048 1 connecting rod A 1 JDT4024 1 048 2 Taper pins with7internal thread 6X30 1 JDT4024 1 049 1 Support 1 JDT4024 1 049 2 Hexagon7socket head cap7screws M6X20 2 50 JDT4024 1 050 Shaft 1 JDT4024...

Page 34: ...JDT4024 1 071 Locked sleeve I 1 JDT4024 1 072 1 Quill 1 JDT4024 1 072 2 Taper pins with7internal thread 3X20 1 73 JDT4024 1 073 Locked sleeve II 1 JDT4024 1 074 1 Stop Ring 1 JDT4024 1 074 2 Taper pin...

Page 35: ...108 JDT4024 1 108 Bearing seat 1 109 JDT4024 1 109 Hexagon7socket head cap7screws M5X16 3 110 JDT4024 1 110 Deep groove ball bearings 1 111 JDT4024 1 111 Feed Gear 1 112 JDT4024 1 112 Small shaft 1 1...

Page 36: ...3 2 retaining ring 1 154 JDT4024 1 154 retaining ring 1 155 JDT4024 1 155 Bearing 1 156 JDT4024 1 156 retaining ring 1 157 JDT4024 1 157 round head screw 3 158 JDT4024 1 158 Lever block 1 159 JDT4024...

Page 37: ...8 JDT4024 1 188 Hexagon7socket head cap7screws M5X12 3 189 JDT4024 1 189 Rubber covered rotary shaft7lipseals 1 190 JDT4024 1 190 Internal Circlips 1 191 JDT4024 1 191 Deep groove ball bearings 1 192...

Page 38: ...45 46 0 40 7 30 419 8 29 25 24 27 22 26 21 20 _____ 10 19 9 1 1 4 6 5 53 J 52J 51 54 55 15 8 l 14 12 11 Parts Breakdown For JDT 4024 Drill Press Drawing 2...

Page 39: ...23 Hand lever seat 1 24 JDT4024 2 24 Thin hexagon nut M10 3 25 JDT4024 2 25 Cap nut M10 3 26 JDT4024 2 26 Bracket seat 1 27 JDT4024 2 27 T type screw bolt 4 28 JDT4024 2 28 Positioning shaft 1 29 JDT4...

Page 40: ...s M12X30 10 51 JDT4024 2 51 Double end bolt 2 52 JDT4024 2 52 Main nut for clamping board 1 53 JDT4024 2 53 Connecting board for bracket 1 54 JDT4024 2 54 Hand lever 1 55 JDT4024 2 55 Long hand quill...

Page 41: ...dung Fahrl ssigkeit Unfallsch den Reparaturen oder unzureichende Wartungs oder Reinigungsarbeiten sowie durch nat rliche Abnutzung durch den Gebrauch verursacht werden Weitere Einzelheiten zur Garan k...

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