Promac JDT-4024 Operation Manual Download Page 14

          Operation Manual 

Total    26 

page    11 

 

4.

 

Electrical system 

4.1 Brief description 

 

The  machine with foreign advanced single chip and superior quality electric element is controlled by 

electric system, the software system not only realize all kinds movement control ,but also has many 

protective function with catenation, the capability of this system is very good ,and the movement of this 

system is jarless and reliable. the move and stop of the main motor function are used by electric circuitry, 

and it improved the accuracy of machine’s drilling. 

 

4.2 Explanation of the circuit 

    

When using the machine, breaker QF1,QF2,QF3 which positioned electric box B1( drawing 4) must be 

closed, it can be opened when examined and repaired. The three breakers separately protect short circuit

over loading and short phase of spindle motor, pump motor and lifting motor. when close the chief switch 

QS1, the system is entering working state and the single lamp HL1 light up ,when break the chief electric 

source, the lamp crush out and working stopped.

 

 

4.3 

Tapping operation: 

 

Electric Element for the tapping control mainly contactors KM1 and KM2, selection switch SX1 and limit 

switches SQ2 and SQ3 for tapping depth control. Put the selection switch SX1 into the “1”(“0”is for hole 

drilling only),arrange the spindle revolution in clockwise direction KM1 engaged), put the spindle manual 

operation lever in down position until touches work piece, tapping job noe is starting. When required depth 

is reached , the limit switch SQ3 works, the spindle immediately runs in counter clockwise direction (KM2 

engaged), the tap returns out of the work piece, when spindle returns to the up highest position ,the limit 

switch SQ2 works, spindle runs in clockwise direction, now one tapping job is finished. If tapping stop is 

required, push the button (SB4) on the lever end , the spindle  motor will immediately run in count 

clockwise direction, that’s all. 

If the selection switch SX1 is in the “0”position, normal drilling work starts.

 

 

Attention: As the spindle motor works frequently during tapping, the motor will be hot quickly ,so the 

tapping job could not be down for a long time, eight times of tapping per minutes maximum 

is recommended as the motor needs cool when it is hot otherwise it will be burned. 

 

4.4

 Auto feed operation: 

When auto feed , moving spindle down 5-6mm, press a push button at the end of either one of the three 

levers, now feed clutch is engaged and indicator HL2 on the panel is lighted auto feed job is started. 

When required drilling depth is reached  ,the limited switch will be pressed, then spindle returns 

automatically. Press the push button of the lever once again, auto feed will be stopped and the spindle will 

return back to the original place.   

 

 

 

Summary of Contents for JDT-4024

Page 1: ...24 Drill Press Bohrmaschinen Perceuses 05 2019 Schweiz Suisse JPW TOOL AG Ackerstrasse 45 CH 8610 Uster Switzerland www promac ch France TOOL FRANCE SARL 9 Rue des Pyr n es 91090 LISSES France www pro...

Page 2: ...ne compa bility elektromagne sche Vertr glichkeit compa bilit lectromagn que designed in considera on of the standards und entsprechend folgender zus tzlicher Normen entwickelt wurde et t d velopp dan...

Page 3: ...ine 2 Main technical data 3 Brief description of the driving system and its structure 4 Electrical system 5 Lubrication and coolant system 6 Hoisting and installation 7 Use and operation of the machin...

Page 4: ...round wire of the machine shall be well connected When test running push jog button in slow spindle speed to check if direction of spindle revolution is correct 5 Machine must be stopped if spindle sp...

Page 5: ...e turned round the column center line or worktable center line itself or horizontal shaft centerline by manual and could be moving up and down by manual or automatically 1 6 Main operation levers and...

Page 6: ...min 55 2120 10 Feed steps of the spindle Step 4 11 Feed range of the spindle mm r 0 1 0 4 12 Max stroke of worktable and its bracket mm 530 410 13 Rotation degree of worktable and its bracket in cros...

Page 7: ...am then could drive a triple gear and a dual gear moving along with axis direction results the speed change The lever has an idle position that is for the spindle rotation by manual for loading and un...

Page 8: ...0 20 30 10 0 10 30 40 20 50 mm r Please put oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from hori...

Page 9: ...4 1 2 3 5 6 7 8 9 11 10 12 14 13 15 17 16 18 20 19 21 32 33 31 29 30 28 22 23 24 25 26 27 34 36 35 Operation Manual Total 26 drawing 2 picture of transmission page 6...

Page 10: ...7 8 8 9 8 7 7 Material 45 45 45 40 Cr QT400 45 45 45 Heat treatment and hardness T235 T235 T235 T235 HV500 G48 Number on the drawing 10 11 12 13 14 15 16 17 18 Part drawing NO 32042 ZY5050 32043 ZY505...

Page 11: ...7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 Material 45 48 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr Heat treatment and hardness G52 G48 G52 G52 G52 G52 G52 G52 G52 Number on the drawing 28 29 30 31 32 33 34 35 36...

Page 12: ...1 2 3 4 5 11 8 6 7 9 10 14 12 13 15 16 18 17 19 20 21 Operation Manual Total 26 drawing 3 picture of rolling bearing page 9...

Page 13: ...deep groove ball bearing 45 68 12 1 8 GB301 8102 Flat thrust ball bearing 15 28 9 2 9 GB276 102 Deep groove ball bearing 15 32 9 1 10 GB276 303 Deep groove ball bearing 17 47 14 1 11 GB277 50302 beari...

Page 14: ...ing only arrange the spindle revolution in clockwise direction KM1 engaged put the spindle manual operation lever in down position until touches work piece tapping job noe is starting When required de...

Page 15: ...ctrical element page 12 illuminative lamp EL1 power supply button QS1 pump button SX2 limit switch SQ3 limit switch SQ1 limit switch SQ2 operation panel pump motor M3 limit switch SQ4 limit switch SQ6...

Page 16: ...es to the power supply as per the electrical Diagram 5 of the machine please note the direction of main revolving 4 9 Sheet metal guard The sheet metal guard of this machine has a safety protection fu...

Page 17: ...3 M1 0 25kW M3 M S 3 EL1 V2 V3 1V4 KM1 2V4 2U4 2W4 1U4 U3 KM5 KM3 PE U2 QF1 3 AC400V 50Hz U1 L1 L3 L2 W1 V1 QS1 KM2 KM8 0 75mm KM4 M S V6 U6 1W4 2 U8 W6 V8 W8 2 1 5mm W3 KM6 KM7 SB1 9 12 HL1 11 3A FU...

Page 18: ...45 48 Q5 67 73 18 I3 I2 10 SQ7 SX1 I4 19 SB4 SQ1 SQ4 22 SB3 17 SQ3 I5 20 SQ2 I6 21 25 SB5 70 HL6 Q10 HL4 HL3 HL5 Q8 28 Q7 29 Q9 30 64 65 KM3 KM9 62 KM10 COM2 59 Q11 I10 23 I8 SB1 I9 26 27 SB6 SQ8 Jog...

Page 19: ...ingle lamp GQ16T D L G 24V S 1 SB4 Push button Homedade 3 SX3 Selection push button C3SS2 10B 20 1 SQ1 Micro switch ZCP29 ZCPEP16 ZCE10 1 SQ5 SQ6 Micro switch E62 10A 2 SQ2 SQ3 Adjacent switch TL Q5MC...

Page 20: ...ing and installation 6 1 Hoisting The machine is strongly fixed inside of the crate When hoisting the machine please pay close attention to the sign outside of the crate where the wire cable shall be...

Page 21: ...cation period Grease up once every 3 month oil pool of spindle box lubrication position Surface of upright column 6 5 4 No of lubrication position 1 3 2 Grease designation Oiling once for each shift O...

Page 22: ...put oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from horizontal shaft Warning Operation Manual To...

Page 23: ...e running for a certain period of time then it could be used if no any un normal condition happened 7 Use and operation of the machine 7 1 For the operating levers handles and buttons please refer to...

Page 24: ...ut oil when the machine is stopped The oil lever shall not exceed the red dot for centerline of the oil window Otherwise the oil would be overflowing from horizontal shaft Warning Operation Manual Tot...

Page 25: ...evolution As mounting or dismounting tool cutter or adjustment of work piece needs spindle rotation by manual therefore the lever shall be in the idle position so spindle rotation could be easily obta...

Page 26: ...depth could also be set in advance This function will be helpful for small batch or single work piece machining 7 7 Tapping Put the Selection Switch 17 on the tapping position first turn the feed leve...

Page 27: ...t side of the spindle box Balance force shall be adjusted to the point that the spindle together with its tool shall not go down itself when spindle stops go up a little bit shall be much better Over...

Page 28: ...the spot facing machining using a normal drill for spot facing job will cause vibration However it will have a better result for the spot facing machining if reducing the rear angle of the normal dri...

Page 29: ...us gasoline or kerosene or diesel oil to clean electric components We suggest to use those no erosion and not be easily burned liquid such as carbon tetrachloride etc 11 Machine ac cessories No Descr...

Page 30: ...ever 1 13 GB6087 1 piece 3 Drill chuck adaptor 1 piece 4 Tool shank adaptor 4 3 JB3477 1 piece 4 2 JB3477 1 piece 3 1 JB3477 1 piece 5 Taper wedge for shank Wedge 1 JB3482 1 piece Wedge 3 JB3482 1 pie...

Page 31: ...28 27 26 25 24 23 22 1 64 21 20 57 1 16 171 18 J j 17 54 43 47 52 i rn 60 16 41 I 56 15 I 14 38 13 5 34 A 40 I 6 12 39 202 9 Il1 5 O 201 49 200 39 4 11 3 10 1 2 Parts Breakdown For JDT 4024 Drill Pres...

Page 32: ...oove ball bearings 1 19 JDT4024 1 019 Tab Washers For Round Nut 1 20 JDT4024 1 020 Round Nut 2 21 JDT4024 1 021 Spindle quill 1 22 JDT4024 1 022 Drive Shaft 1 23 JDT4024 1 023 Taper Roller 1 JDT4024 1...

Page 33: ...024 1 048 1 connecting rod A 1 JDT4024 1 048 2 Taper pins with7internal thread 6X30 1 JDT4024 1 049 1 Support 1 JDT4024 1 049 2 Hexagon7socket head cap7screws M6X20 2 50 JDT4024 1 050 Shaft 1 JDT4024...

Page 34: ...JDT4024 1 071 Locked sleeve I 1 JDT4024 1 072 1 Quill 1 JDT4024 1 072 2 Taper pins with7internal thread 3X20 1 73 JDT4024 1 073 Locked sleeve II 1 JDT4024 1 074 1 Stop Ring 1 JDT4024 1 074 2 Taper pin...

Page 35: ...108 JDT4024 1 108 Bearing seat 1 109 JDT4024 1 109 Hexagon7socket head cap7screws M5X16 3 110 JDT4024 1 110 Deep groove ball bearings 1 111 JDT4024 1 111 Feed Gear 1 112 JDT4024 1 112 Small shaft 1 1...

Page 36: ...3 2 retaining ring 1 154 JDT4024 1 154 retaining ring 1 155 JDT4024 1 155 Bearing 1 156 JDT4024 1 156 retaining ring 1 157 JDT4024 1 157 round head screw 3 158 JDT4024 1 158 Lever block 1 159 JDT4024...

Page 37: ...8 JDT4024 1 188 Hexagon7socket head cap7screws M5X12 3 189 JDT4024 1 189 Rubber covered rotary shaft7lipseals 1 190 JDT4024 1 190 Internal Circlips 1 191 JDT4024 1 191 Deep groove ball bearings 1 192...

Page 38: ...45 46 0 40 7 30 419 8 29 25 24 27 22 26 21 20 _____ 10 19 9 1 1 4 6 5 53 J 52J 51 54 55 15 8 l 14 12 11 Parts Breakdown For JDT 4024 Drill Press Drawing 2...

Page 39: ...23 Hand lever seat 1 24 JDT4024 2 24 Thin hexagon nut M10 3 25 JDT4024 2 25 Cap nut M10 3 26 JDT4024 2 26 Bracket seat 1 27 JDT4024 2 27 T type screw bolt 4 28 JDT4024 2 28 Positioning shaft 1 29 JDT4...

Page 40: ...s M12X30 10 51 JDT4024 2 51 Double end bolt 2 52 JDT4024 2 52 Main nut for clamping board 1 53 JDT4024 2 53 Connecting board for bracket 1 54 JDT4024 2 54 Hand lever 1 55 JDT4024 2 55 Long hand quill...

Page 41: ...dung Fahrl ssigkeit Unfallsch den Reparaturen oder unzureichende Wartungs oder Reinigungsarbeiten sowie durch nat rliche Abnutzung durch den Gebrauch verursacht werden Weitere Einzelheiten zur Garan k...

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