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Prolyft PLE-30-044 User Manual Download Page 6

©Prolyte Products Group 2009

Prolyte has made every effort to ensure the accuracy of this manual. No liability will be accepted for errors. Prolyte reserves the right to change or alter their products or 
manuals without prior notice. No part of this manual may be reproduced in any form or by any means without prior written permission.
Prolyte Products Group – Phone +31 (0)594 85 15 15  Fax: + 31 (0)594 85 15 16  www.prolyte.com

 pages 6 of 18

USER MANUAL PLE-30

DIRECT CONTROLLED HOIST

PLE-30-044    

4-WAY FOR DIRECT CONTROLLED HOIST

FRONT SiDE

1.   19” 3U rack housing  
2.   Front plate release bolts
3.   Mains switch 3 phase short circuit breaker  
4.   Short circuit protection for power and control
5.   Up-0-Down switch for pre-selecting the individual hoist  

direction

6.   Emergency button
7.   Run button
8.  Phase failure protection

BACKSiDE

9.     Power cable of 150cm with 32A-5p CEE plug with phase  

reverse plug

10.    Output HARTING 16p connector 
11.    Link option to daisy link multiple controllers for operating 

lager quantity of hoist with Hirschmann CA3LS connector

FUNCTIONAL DESCRIPTION:

  1.   Measure the main power supply to be sure the operating 
 

  voltage is correct and all the phases are present

  2.   Release the emergency button by turning it anti-clockwise
  3.   Connect the controller to the power supply and switch it  
 

  on using the main switch

  4.   Connect power cords to each of the hoists to be operated.  
 

  4 single cords can be connected to one multi cord.

  5.   Connect the power cords to the controller by using a 
 

  break-out (HARTING 16p > 4 x 16A 4p) or connect the  

 

  multi cord to the controller.

  6.   Link the controllers if you want to operate more than  
 

  4-channels using one “run-button”.

  7.   Check if the pre-selection switches for all hoist are in the  
 

  “0 “ position

  8.   Select a hoist and switch it in the up or down direction.  
 

  Press the run button for 2 seconds to make sure the hoist 

  

  has power and if the running direction of the hoist  

 

  matches the selected direction on the controller. 

 

  Up is green LED, down is red LED. 

  9.   If the direction of the hoist is not correct, change phases  
 

  using the phase change plug on the power cable.

 10.   If individual hoist run in the wrong direction, check  
 

  intermediate cabling or check the hoist.

 11.   Make sure that the load to be lifted is in the correct  
 

  position

 12.   Clear the area from obstacles 
 13.   No people are allowed under or on the load. Make sure all 
 

  people have left the operating area before you start to  

 

  move any load.

 14.   Make sure you have an unobstructed view on the full  
 

  travel path of the load.

 15.   Pre-Select all hoist needed in the up or down direction
 16.   Press the run button to activate all hoists and hold it till the  
 

  load has reached the desired height. It may be necessary  

 

  to level the rig at certain stages. 

 17.   Never press the run button staccato. This can severely  
 

  damage controller and hoist.

 18.   If the desired height is reached release the run button,  
 

  and switch of the mains power switch.

 19.   In case more hoist need to be operated than the controller 
 

   allows, you can daisy link two or more controllers by  

 

  means of the link cable. The emergency breaker only  

 

  works for the controller from which the breaker is pushed!

Note!

 NEVER change the running direction of a hoist when the run 

button is pushed

 

-   Use only cable and connectors, which are in  

 

 

good condition

 

-   Never connect more than one hoist per  

 

 

channel

 

-   Not respecting this manual can cause severe  

 

 

injury or even death

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Summary of Contents for PLE-30-044

Page 1: ...rmation below Model No Purchase Date Service point Should you have any questions or have problems with this product please call Prolyft at 31 0 594 85 15 15 USER MANUAL PROLYFT CONTROLLERS FOR Direct...

Page 2: ...7 PLE 30 083 8 WAY FOR Direct controlled HOIST 9 PICTURE 9 FUNCTIONAL DESCRIPTION 9 WIRING DIAGRAM 10 PLE 30 123 12 WAY FOR Direct controlled HOIST 12 PICTURE 12 FUNCTIONAL DESCRIPTION 12 WIRING DIAG...

Page 3: ...which are secured against environmental influences and with operating temperatures from 20 degree Celsius till 40 degree Celsius IP factor 40 Voltages Models PLE 30 044 PLE 30 083 PLE 30 123 Operating...

Page 4: ...5 L2 Black 6 L3 Black 7 GND Yellow Green 8 MOTOR 3 L1 Brown 9 L2 Black 10 L3 Black 11 GND Yellow Green 12 MOTOR 4 L1 Brown 13 L2 Black 14 L3 Black 15 GND Yellow Green 16 pe MULTI CABLES Wire Colour EU...

Page 5: ...nt person after a dangerous operation or if the hoist seems no to function properly Clear the area from obstacles and people and switch working lights on before operating the controls No people are be...

Page 6: ...operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Press the run but...

Page 7: ...PE R1 1 R2 R2 2 R3 R3 3 R4 R4 4 R1 PROLYFT CONTROL BOX 4 KANNAL Version 8 Datum 23 07 2010 Seite 1 M ASLANIDIS GEZ TYP PLE 30 044 LEGENDA S1 EMERGENCY STOP S2 PUSH BUTTON START F1 CICUIT BREAKER F2 CI...

Page 8: ...EAKER K1 CONTACTOR To make Controler suitable to operate on 208V 3 Phase Disconnect wire N and connect wire N to Number 6 Do not Link N and wire 6 Wire for 208 V Operation A1 A2 A1 A2 4 6 A1 A2 A1 A2...

Page 9: ...t to operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Press the ru...

Page 10: ...V Operation A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 S3 S4 S5 S6 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 R1 R1 1 R2 2 R3 3 R4 4 R4 R3 R2 R1 R1 1 R2 R2 2 R3 R3 3 R4 R4 4 A1 A2 7 8 R9 A1...

Page 11: ...S4 S5 S6 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 R1 R1 1 R2 2 R3 3 R4 4 R4 R3 R2 R1 R1 1 R2 R2 2 R3 R3 3 R4 R4 4 A1 A2 7 8 R9 A1 A2 1 2 3 1 2 3 1 2 N N F2 S1 S2 R9 K1 PH1 21 22 14 13 2 3 14 13 Master Conecto...

Page 12: ...you want to operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Pres...

Page 13: ...3 U1 4 V1 4 W1 4 Q1 DIN RAIL COVER 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 R5 5 R6 R6 6 R7 R7 7 R8 R8 8 R5 MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 MOTOR...

Page 14: ...8 9 MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 U1 1 V1 1 W1 1 U1 2 V1 2 W1 2 U1 3 V1 3 W1 3 U1 4 V1 4 W1 4 Q1 DIN RAIL COVER 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6...

Page 15: ...LED no 3 Phs Seq are lighten ON In this case the phases shall be turned This can be done by disconnecting the controller The power cord is equipped with a phase reverse plug Use a screwdriver to turn...

Page 16: ...any other services or indemnities The repairs covered by the guarantee are carried out as a rule in the workshops of the vendor or authorised agent When servicing of the equipment is done outside the...

Page 17: ...ls without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www p...

Page 18: ...hout prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte...

Page 19: ...e reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Pro...

Page 20: ...his manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com pages 20 of 18 USER MANUA...

Page 21: ...in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com pages 21 of 18 USER MANUAL PLE 30 DIRECT CONTROLLED HO...

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