Prolyft PLE-30-044 User Manual Download Page 16

©Prolyte Products Group 2009

Prolyte has made every effort to ensure the accuracy of this manual. No liability will be accepted for errors. Prolyte reserves the right to change or alter their products or 
manuals without prior notice. No part of this manual may be reproduced in any form or by any means without prior written permission.
Prolyte Products Group – Phone +31 (0)594 85 15 15  Fax: + 31 (0)594 85 15 16  www.prolyte.com

 pages 16 of 18

USER MANUAL PLE-30

DIRECT CONTROLLED HOIST

gUARANTEE 

1)  Prolyft controllers are delivered with a one-year guarantee. 
2)  If for a reason outside the control of the vendor, the delivery is 

delayed, the time lag cannot exceed three months.

3)  If the use (installation) of the controller is delayed, the  

corresponding extension of the guarantee (a single extension 
limited to three months) must be requested, and written  
confirmation obtained.

4)  The vendor undertakes to eliminate all operating errors  

originating from the concept, the execution, the components or 
the materials themselves.

5)  The guarantee does not cover normal wear, or the failures 

resulting from abnormal use. It does not cover damage due to 
a lack of supervision, to false operation or to a bad utilisation 
of the controller, particularly due to overload, inching, under 
voltage or over voltage or connecting errors.

6)  The guarantee does not apply when there is disassembly, 

modification or replacement of parts (mechanical or electrical) 
by an unauthorised party or without our prior agreement.

7)  The guarantee only applies for original, factory-installed spare 

parts. For the duration of the guarantee, the vendor undertakes 
to replace or repair, free of charge, the parts, in his workshop, 
that are acknowledged to be damaged following examination 
by a qualified and authorised service.

8)  The guarantee excludes any other services or indemnities.  

The repairs covered by the guarantee are carried out, as a rule, 
in the workshops of the vendor or authorised agent.  
When servicing of the equipment is done outside these  
workshops, the labour costs for disassembly or assembly of 
these parts are borne by the vendor when these are done 
exclusively by his staff or by an authorised agent.

9)  The replaced parts become the property of the vendor and 

must be returned to the vendor at his expense.

10) For components of a relative particular importance that are not 

manufactured by the vendor and which carry the brand name 
of specialised manufacturers, the manufacturer’s guarantee 
(which can vary according to the manufacturer) is applicable.  

*The guarantee does not apply for expendable parts defined by the 
manufacturer:
-     Fuses
-     Contactor contacts

TROUBLE SHOOTiNg

Hoists do not respond to the “run” signal

Solution

1) Check cabling and connections 

Connect properly  / measure

2) Corresponding switch is pre-selected in the “0” position

Select “up” or “down”

3) Thermal motor protector is switched off

This can be any of the switches from the connected masters / slaves

4) The thermal motor protector has the wrong setting

Set to 1.9amp for Prolyft hoist

5) Mains switch is switched of 

Switch “on”

6) Emergency button is activated

Turn button clockwise to release

7) There is to much resistance in one of the connectors

Measure the resistance in Ohm’s of the connectors

The controller doesn’t respond

Solution

8) Check the power cable

Connect properly / measure

9) Phase failure indicator shows red

Change phases, measure power supply

9) Power supply is switched off

Switch “on”

10) Control circuit breaker is switched off

Switch “on “

11) Mains switch is switched of 

Switch “on”

12) Emergency button is activated

Turn button clockwise to release

13) Environmental temperatures are to high

Place the controller in a cooler/warmer surrounding

14) There is to much resistance in one of the connectors

Measure the resistance in Ohm’s of the connectors

Summary of Contents for PLE-30-044

Page 1: ...rmation below Model No Purchase Date Service point Should you have any questions or have problems with this product please call Prolyft at 31 0 594 85 15 15 USER MANUAL PROLYFT CONTROLLERS FOR Direct...

Page 2: ...7 PLE 30 083 8 WAY FOR Direct controlled HOIST 9 PICTURE 9 FUNCTIONAL DESCRIPTION 9 WIRING DIAGRAM 10 PLE 30 123 12 WAY FOR Direct controlled HOIST 12 PICTURE 12 FUNCTIONAL DESCRIPTION 12 WIRING DIAG...

Page 3: ...which are secured against environmental influences and with operating temperatures from 20 degree Celsius till 40 degree Celsius IP factor 40 Voltages Models PLE 30 044 PLE 30 083 PLE 30 123 Operating...

Page 4: ...5 L2 Black 6 L3 Black 7 GND Yellow Green 8 MOTOR 3 L1 Brown 9 L2 Black 10 L3 Black 11 GND Yellow Green 12 MOTOR 4 L1 Brown 13 L2 Black 14 L3 Black 15 GND Yellow Green 16 pe MULTI CABLES Wire Colour EU...

Page 5: ...nt person after a dangerous operation or if the hoist seems no to function properly Clear the area from obstacles and people and switch working lights on before operating the controls No people are be...

Page 6: ...operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Press the run but...

Page 7: ...PE R1 1 R2 R2 2 R3 R3 3 R4 R4 4 R1 PROLYFT CONTROL BOX 4 KANNAL Version 8 Datum 23 07 2010 Seite 1 M ASLANIDIS GEZ TYP PLE 30 044 LEGENDA S1 EMERGENCY STOP S2 PUSH BUTTON START F1 CICUIT BREAKER F2 CI...

Page 8: ...EAKER K1 CONTACTOR To make Controler suitable to operate on 208V 3 Phase Disconnect wire N and connect wire N to Number 6 Do not Link N and wire 6 Wire for 208 V Operation A1 A2 A1 A2 4 6 A1 A2 A1 A2...

Page 9: ...t to operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Press the ru...

Page 10: ...V Operation A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 A1 A2 A1 A2 4 6 S3 S4 S5 S6 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 R1 R1 1 R2 2 R3 3 R4 4 R4 R3 R2 R1 R1 1 R2 R2 2 R3 R3 3 R4 R4 4 A1 A2 7 8 R9 A1...

Page 11: ...S4 S5 S6 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 R1 R1 1 R2 2 R3 3 R4 4 R4 R3 R2 R1 R1 1 R2 R2 2 R3 R3 3 R4 R4 4 A1 A2 7 8 R9 A1 A2 1 2 3 1 2 3 1 2 N N F2 S1 S2 R9 K1 PH1 21 22 14 13 2 3 14 13 Master Conecto...

Page 12: ...you want to operate more than 4 channels using one run button 7 Check if the pre selection switches for all hoist are in the 0 position 8 Select a hoist and switch it in the up or down direction Pres...

Page 13: ...3 U1 4 V1 4 W1 4 Q1 DIN RAIL COVER 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 R5 5 R6 R6 6 R7 R7 7 R8 R8 8 R5 MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 MOTOR...

Page 14: ...8 9 MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 U1 1 V1 1 W1 1 U1 2 V1 2 W1 2 U1 3 V1 3 W1 3 U1 4 V1 4 W1 4 Q1 DIN RAIL COVER 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6...

Page 15: ...LED no 3 Phs Seq are lighten ON In this case the phases shall be turned This can be done by disconnecting the controller The power cord is equipped with a phase reverse plug Use a screwdriver to turn...

Page 16: ...any other services or indemnities The repairs covered by the guarantee are carried out as a rule in the workshops of the vendor or authorised agent When servicing of the equipment is done outside the...

Page 17: ...ls without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www p...

Page 18: ...hout prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte...

Page 19: ...e reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Pro...

Page 20: ...his manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com pages 20 of 18 USER MANUA...

Page 21: ...in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com pages 21 of 18 USER MANUAL PLE 30 DIRECT CONTROLLED HO...

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