Projecta IntelliJay PM300-BTJ Instruction Manual Download

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Figure 8 Front panel of PM335J Transformer Unit

Table 3 Categorised outputs

LABEL

DEFINITION

DESCRIPTION

AC Mains

AC input port

Computer/IEC style plug socket

Temp Sensor

Comm port

Temperature Sensor input

LCD Display

Comm port

Connect to Monitor

Power switch

Charger and house battery

switch

Manual battery switch

Fresh water tank 1

Connect to fresh water tank 1

Fresh water tank 2

Connect to fresh water tank 2

Tap water tank 3

Connect to tap water tank

Waste water tank 4

Connect to waste water tank

House Sensor

For temp compensation

Connect to house battery

10 Solar+

Solar input

Connect to solar panel + terminal

11 Solar-

Solar input

Connect to solar panel - terminal

12 Vehicle Bat+

Vehicle

Connect to vehicle (<20Vdc)

13 House Bat+

House

Connect to house (<20Vdc)

14 Vehicle Bat-

Vehicle battery-

Connect to vehicle battery-

15 House Bat-

House battery-

Connect to house battery-

16 L1+

Always ON

Connect to per12 Volts

17 L2+ ~ L9+

Connect to iso12 Volts

18 L10+

HWS (Hot Water System)

Connect to HWS+

19 L11+

Water pump

Connect to water pump+

L12+

Slide out

Connect to slide out+

21 L13+

Awning

Connect to

22 L14+

Spare/CF (Fridge)

Connect to CF+

23 L1- ~ L14-

Connect to DC load-

24 Remote ISO Switch

Terminal block

Connect to external switch (optional)

25 Fuse

Fuse and fuse failure indication

3. STRUCTURE AND INSTALLATION

3.1 PM300-BTJ and PM335J-NODE Power Management Systems

Summary of Contents for IntelliJay PM300-BTJ

Page 1: ...NODE PM335J Transformer Unit Phone App PMBTJ 02 Bluetooth Node PM335J NODE system only PMLCD BTJ LCD Screen PM300 BTJ system only Need technical help Contact Projecta on 1800 294 294 12V POWER MANAGEMENT SYSTEM MPPT INTELLI ...

Page 2: ...tional wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If theAC cord is damaged do not attempt to use It must be replaced or repaired by a qualified technician Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area This charger is not intended for use by persons including child...

Page 3: ...robe 11 3 3 2 PMWS200 water tank probe 11 4 WIRING 12 4 1 Material 12 4 2 System schematic 13 4 3 Preparation 14 4 4 Connection 14 5 DISPLAY 15 5 1 PM335JTransformer Unit 16 5 2 LCD monitor PM300 BTJ only 16 5 2 1 Monitor symbol explanation 16 5 2 2 Switch explanation 17 5 2 3 Alphabet explanation 17 6 OPERATION 18 6 1 Configuration on PM335JTransformer Unit 18 6 1 1 Load Remote Isolation Switch 1...

Page 4: ...with an Bluetooth enabled LCD screen PMLCD BTJ allowing a user to monitor and control the system via the LCD or the Bluetooth app PM335J NODE does not come with an LCD screen instead utilising a separate Bluetooth node PMBTJ 02 to connect with the Bluetooth app SYSTEM COMPONENTS 1 PM335JTransformer Unit 2 PMBTJ 02 Bluetooth Node PM335J NODE only 3 PMLCD BTJ PM300 BTJ only 4 Cables Refer to Chapter...

Page 5: ...asurement 1 water pump control with up to 4 connections for water sensors Thermal control fan Spring terminal and screw terminal T bus compatible Figure 2 System Schematic LOAD14 for Compressor Fridge CF SPARE LOAD13 for Slide Out LOAD12 for Awning LOAD11 for PUMP LOAD10 for Hot Water Service HWS F7 15A L14 K6 15A F13 L13 15A K5 F12 L12 10A K4 F11 L11 10A K3 F10 L10 LOAD 2 to 9 12 Volts LOAD1 Alwa...

Page 6: ...atures a Microprocessor controlled charging algorithm The Float and Recycle charging programs guarantees that the battery condition does not change despite being connected for a longer period 1 2 LCD Monitor PMLCD BTJ PM300 BTJ only The LCD monitor is a digital control center for the PM335J transformer unit See section 5 2 for operation of LCD monitor FEATURES T Bus design can be connected to mult...

Page 7: ...cle s power plug from the caravan If the VCR is still engaged press the PWR button on the LCD or app ON OFF ON LEADACID BATTERY When the vehicle battery reaches 13 4VDC with threshold time delay theVCR will charge the house battery from the alternator TheVCR will continue the charging until the vehicle battery voltage drops under 12 8VDC LiFePO4 LITHIUM BATTERY When the vehicle battery reaches 13 ...

Page 8: ...ng meters a small current can be measured and read accurately with this device With this feature it highlights faults alarms and installation errors NOTE If you have loads connected directly to the battery instead of through the PM335J transformer unit the measurement will not be accurate Table 2 Categorised outputs OUTPUTS DESCRIPTION POSSIBLE LOAD SUITABLE 4 Relay controlled output with fuse pro...

Page 9: ...battery 10 Solar Solar input Connect to solar panel terminal 11 Solar Solar input Connect to solar panel terminal 12 Vehicle Bat Vehicle battery Connect to vehicle battery 20Vdc 13 House Bat House battery Connect to house battery 20Vdc 14 Vehicle Bat Vehicle battery Connect to vehicle battery 15 House Bat House battery Connect to house battery 16 L1 Always ON Connect to permanent 12Volts 17 L2 L9 ...

Page 10: ...n be installed on a horizontal surface or vertically on a wall Please see following instructions Figure 10 Installation of PM335J Unit mm Ensure clearance on both sides of PM335J unit upon installation A recommended clearance of 5cm on each side Figure 9 Dimension of PM335J Unit mm 164 264 300 128 55 35 M4 ...

Page 11: ... mm 3 3WaterTank Probes 3 3 1 PMWS400WaterTank Probe Figure 13 Dimension of PMWS400 Unit mm Figure 14 Installation of PMWS400 3 3 2 PMWS200WaterTank Probe Installation Figure 15 Dimension of PMWS200 Unit mm Figure 16 Installation of PMWS200 Installation ...

Page 12: ... 7 7 Solar 0 9 10 Communication line RS485 10m 1 PMLCDC 10 11 Temperature line 5m 1 PMTS 12 Battery sensor line 3m 1 PMBS 13 Water tank probe line Not included 0 PMWS200 PMWS400 14 Water tank probe line 0 15 Water tank probe line 0 16 Water tank probe line 0 17 Power Cable 1 5m 1 PMAC Table 4 Component List of PM300 BTJ 2 PMLCDC PMAC 9 Monitor Solar AC in 240V 50Hz L N BM COM House Battery House B...

Page 13: ...er Tank 2 Level Sensor Tap Water Tank Level Sensor Waste Water Tank Level Sensor N L AC IN Monitor Switch Panel Battery Sensor Waste Water Tank Tap Water Tank Fresh Water Tank 2 Fresh Water Tank 1 L12 L13 L14 L14 L13 L12 L11 L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 Solar Remote Isolation Switch House Batt House Batt Vehicle Batt Vehicle Batt L11L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 CF Spare Awning Slide Out Always...

Page 14: ...G 5 10A 2 0mm2 or 14AWG 10 15A 3 0mm2 or 13AWG 15 20A 4 0mm2 or 11AWG 20 25A 5 0mm2 or 10AWG 25 30A 6 0mm2 or 9AWG Table 5 Minimum cable size Table 6 Recommended terminal and cable gauge Figure 18 PM335J Terminals TYPE TERMINAL MODEL NUMBER SUITABLE CABLE GAUGE Type 1 ERTB10 10 16 0 5mm2 10mm2 Type 2 Wago804 114 0 25mm2 2 5mm2 Type 3 Wago2704 103 0 5mm2 6mm2 Figure 19 Connection of Terminal Type 1...

Page 15: ...rmal but it is charged by theAC or vehicle battery Quick flashing flash twice every second Solar input voltage error Solar voltage 50VDC OFF Solar disconnected 4 CHG GREEN ON Battery charged Slow flashing flash once every second Battery charging Quick flashing flash twice every second Battery discharge OFF Battery disconnected 5 FAULT RED ON Short circuit Flash once per cycle House battery voltage...

Page 16: ... charging relay VCR is connected Voltage charging relay VCR is disconnected 7 Output power Voltage of system output Current of system output Table 8 Symbol Explanation Charging state Pump Up switch Hot Water Service Back button Alarm error code Water pump Solar charge Power Source Water tank 4 Water tank 3 Water tank 2 Water tank 1 Date House Battery Type Capacity House Battery Voltage Current Tim...

Page 17: ...en for 10 seconds PUMP To switch on off pump Refer Figure 24 PWR To switch off all the loads connected on DC charger Refer Figure 25 DIM To adjust the brightness and switch off the backlight of he monitor Total three levels of brightness DIM Hold 5 sec To set clock battery battery tank quantity etc Hold down the LIGHT button until the Date zone Table 16 shows the setting code It means the unit ent...

Page 18: ...fine Press the DIM button until the setting code is showing on the date time area which means the monitor is ready for configuration The PUMP button and PWR button can be used to scroll through the configuration menu CODE FUNCTION DESCRIPTION Time Setting Set date system 12H 24H and date Battery Setting BatteryType AGM GEL LFP LiFePO4 WET Battery Capacity Battery LowVoltage Protection To shutdown ...

Page 19: ...te and Time setting Figure 33 Check firmware version Setyear Setmonth Setdate Set12 houror24 hour Sethour Setminute SelectAGMbattery SelectGELbattery SelectLFPbattery SelectWETbattery Disabletoupdatefirmware Enabletoupdatefirmware Disabletoupdatefirmware Enabletoupdatefirmware Disabletorestorefactorysettings Enabletorestorefactorysettings Set clock Battery menu Pumps enable or disable Factory rese...

Page 20: ...ation To do this tap the white settings cog gear down the bottom of the screen Note depending on your device you may need to scroll to reveal this menu Tap the down arrow under Type Choose your battery type from the list AGM GEL LFP lithium orWET Next it is important to set your battery capacity in amp hours Ah You can find this information printed on your battery Tap the right arrow under Capacit...

Page 21: ... ERROR CODE DESCRIPTION 8001 Lose communication 8003 Loss of communication 8004 Battery voltage high 8005 Solar voltage low 8006 Solar voltage high 8010 Battery temperature high 8011 Battery temperature low 8012 Internal temperature high 8013 Vehicle battery voltage low No LED COLOUR STATUS DESCRIPTION 1 Mains Green Quick flashing flash twice every second AC input abnormal 2 Vehicle Bat Green Quic...

Page 22: ...d output current 35A Continuous Efficiency 88 Working temperature 40 C 65 C 50 C full load 60 C 20A 65 C shutdown the output MODEL PM335J ELECTRICAL SPECIFICATIONS Battery Disconnect LVD Disconnect voltage AGM GEL WET 10 5VDC default LFP LiFePO4 11 2VDC Default Delay off time 60 sec Reconnect voltage AGM GEL WET 11 5VDC default LFP LiFePO4 12 2VDC Default Current draw on Battery 240VAC is off no v...

Page 23: ...23 Notes ...

Page 24: ... place of purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably fo...

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