Wolf NEW PACER 100 Series Parts And Service Manual Download

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Summary of Contents for NEW PACER 100 Series

Page 1: ...PARTS AND SERVICE MANUAL 5570 CREEK ROAD CINCINNATI OHIO 45242 U S A TOLL FREE 1 800 543 WOLF Phone 513 791 5194 FAX 513 791 0925 1sf Since 1888 e mail info wolfmachine com Web Site www wolfmachine com ...

Page 2: ...of Sharpener Adjustment of Presser Foot Lock Assembly How to Disassemble Sharpener SECTION II PARTS MANUAL Reference Page Drive Assembly Numbers Motor Connector Box Assemblies Numbers Motor Cord Connectors Assemblies Numbers Motor Connector Box Assemblies Numbers for Pacer 100 Motor Cord Connectors Assemblies Numbers for Pacer 100 Standard Insert Footplate Assemblies Numbers Stone Sharpener Number...

Page 3: ...cial trim ming Emery belts graded fine medium coarse and very coarse are used to change the blade edge for cut ting medium to coarse or hard fabrics A simplified bevel adjustment control provides easy positive knife bevel selection See 1 above and page 13 Emery belt replacement is accomplished in seconds with a fin ger tip quick change mechanism See 2 above page 12 The Wolf Stone Sharpened Series ...

Page 4: ...PRESSERFOOT Stone Sharpener OPERATING LEVER CD BALANCE KNIFE SCREW SHARPENER HEAD OPERATING Stone Sharpener HANDLE PRESSERFOOT ON OFF SWITCH When your new Pacer is first put into service allow the machine to come to room tempera ture Before the machine is plugged in make sure that the Motor rotates freely and the Knife is prop erly set turn the Rotor Knob at the rear of the machine see above The K...

Page 5: ...c tion indicated by the arrow stamped on the rear head of the motor To check the direction of rotation make a flash contact with the switch turned on If the rotation is not in the correct direction it can be reversed by reversing any two of the circuit lines If the motor is allowed to run in the wrong direction the crank will unscrew and damage the machine Single phase motors automatically turn in...

Page 6: ...of the Knife and Standard while become packed which causes heating and simple is important to the proper functioning of the binding of the Knife To clean the Standard knife machine After 40 running hours or as necessary slot remove the Knife and clean the slot with the depending on materials cut or at least weekly the Slot Cleaner 2101200 Never operate the knife slot in the standard should be clea...

Page 7: ...rinding DO NOT OIL THE ROLLERS IN THE FOOTPLATE The center wick 3 at left should be soft and come into contact with the Crosshead Wick when the Crosshead is at the top of the stroke Replace the wicks if they are worn or broken To replace wick remove the retaining screw 5 at left while holding the lubricator steady with your hand The feeder tube may now be pulled out To take off entire oiler assemb...

Page 8: ...ould be free but with no side play tighten screws 9900824 Tighten Locknut 1062200 while holding Slotted Set screw with screw driver to keep from turning Replace the Connecting Rod making sure that the rod is tight against the Crosshead Wear Plate 5 in Fig B with the Wrist Pin drawn forward to apply pressure against the Spring Washer located between Crosshead and head of Wrist Pin When properly pos...

Page 9: ... Footplate should be removed and cleaned better It is suggested that lint and dirt regularly An air hose is ideal for this All should be blown out of the machine regu dirt and lint should be removed larly with an air hose Do not oil the rollers Must seat in backplate slot Cover Plate must be removed from opening inside of sharpener housing REMOVAL OF THE FOLLOWER When removing or installing the Fo...

Page 10: ...thout the tension button depressed The new knife should be ready for cutting DEPRESS THE TENSIOI J BUTTON ONLY WHEN SHARPENING A NEW KNIFE A burr will result from over sharpening It is advisable to check new knives for burrs on bottom Remove burr with hand stone if they exist EMERY WHEEL APPLICATIONS Most goods use two 1280100 120 grit emery wheels Coarse material such as denim use two 1280000 80 ...

Page 11: ...ing wheel to grind the standard instead of the knife It is best to run the sharpener half way down the knife and then moving it horizontally back and forth by hand observe the clearance between the standard and grinding wheels before running the machine When replacing the belt be sure it is properly seated in the pulleys When a new belt is placed on the machine the balance of the grinders should b...

Page 12: ...will slowly close When gap on both sides of knife is same reassemble the tension cap assem bly Fig E Do not tighten balance screw more than required to equalize wheel to knife gap on both sides The emery wheel balancer can also be adjusted by examining the sharp ener of the blade If the side of the blade far thest from the balance adjusting screw is being ground too much tighten the screw until an...

Page 13: ...cking Cam should sit on a slight angle to the Presserfoot Rod 1 at left as shown Shims are placed between the Backplate and Housing to adjust for wear 3 at left Add or remove shims as needed to get proper angle on locking cam 2 as illustrated If the rod slips shims should be removed To assemble first assemble the Presser foot Lock Release Spring and Pin 4 5 and 6 in photo at left Then insert the P...

Page 14: ...ing loaded quick change mechanism will automatically provide the correct tension Always change belts with the sharpener in the up position EMERY BELT APPLICATIONS Wolf offers four different grades of emery sharpen your knives to cut every kind of fabric belts to satisfy your cutting needs With the quickly and cleanly The table below shows selection from fine to very coarse You can four belts types...

Page 15: ...ing on the bevel required The small wedge shaped block on the Non adjustable Arm should be checked when in the sharpening position near middle of Blade It should be 005 127mm 010 254mm from the Blade or about the thickness of a piece or writing paper ADJUSTING BLADE BEVEL TO ADJUST FOLLOWTHESE STEPS To select a bevel that is best suited to the 1 Loosen Nut 1212200 and loosen Shoulder material to b...

Page 16: ...d Rod can then be removed 9 Remove Locknut Worm wheel and Key at top of Sharpener 10 By sliding shaft down the complete 7 Reversing Drive Assembly can then be removed complete with 8 Sharpening Head NOTE On new models disregard s 7 8 A ADJUSTMENT OF PRESSERFOOT LOCK ASSEMBLY NOTE The Presserfoot Lock Assembly needs to be adjusted only if the Presserfoot Rod is not holding The Presserfoot mechanism...

Page 17: ... t t Backplate Assembly See pages 30 31 Knives See page 33 Motor Assembly and Cord Connectors See pages 18 19 Pacer 100 See pages 20 21 Drive Assembly See pages 16 17 MILLIMETER EQUIVALENrS Machine Strokes 1 Ex Short 29mm 1l Short 32mm 1 Med 35mm 1 Long 38mm 1 Ex Long 44mm Machine sizes 5 127mm 6 152mm T 178mm 8 203mm 10 254mm 14 356mm Standard Footplate See pages 22 23 or pages 24 25 WARNING ALWA...

Page 18: ...000 1386060 1032650 Heavy Duty G d 1382152 UI es Graphile Guides 1032900 1064C50 SEE KNIVES ON PAGE 33 1026700 1032900 10300 0 1062200 O 9901932 9900119 1020400 1382179 Graphite Guides 1382 78 Graphite Guides _ D J 13 8 2175 Graphile Guides 1052060 1 3 8 1 1 2 1 3 4 1052160 1 1 4 _1061060 Heavy Duty Guides 1384370 Graphite Guides 1050200 1 1 4 Stroke 1050000 1 3 8 Stroke 1050100 1 1 2 Stroke 10506...

Page 19: ...1032500 Mounting Tube Heavy Duty Guides 6045100 Thin Nut 1032650 Distributor Tube Assy Heavy Duty Guides 6047660 Switch Bracket and Spring 1032893 Pipe Cleaner 6048500 Insulator 2 1032900 Distributor Wick 6048600 Switch 2 1050000 Crank 1 3 8 9900040 Screw 2 1050100 Crank 1 1 2 9900088 Switch Screw 2 1050200 Crank 1 114 9900119 Screw for Oiler Shield 1050300 Crank Wrist Pin 9900165 Lubricator Tube ...

Page 20: ...10 1 50 STATOR Super Series J 220 380 3 50 60 3011111 FOR ANY OTHER VOLTAGE PLEASE SPECIFY 1001500 1001600 1001700 1001800 1002000 1002100 1043000 1043100 1043200 1043500 1043900 1044000 1044600 1382198 1385800 1386300 1386500 1389100 2011600 2019600 3015800 3016200 9900119 9900140 9900337 9900589 9900963 9901596 9901878 9901973 Part No Description Quantity used if more than 1 110V Capacitor Super...

Page 21: ...ect wires on the back of the block 3 If the new male plug is mounted on the Twist Lock base remove it Bring lead wires through new base being installed Before base is secured to motor case the Green Ground wire 1134060 must be properly attached Note Place ground between base and motor case attaching it with anyone of the screws leading the other end up through the base 4 Connect leads and ground w...

Page 22: ...0 1371122 440 3 50 1371126 380 3 50 1371135 220 3 50 1371138 110 1 50 FOR ANY OTHER VOLTAGE PLEASE SPECIFY 1382198 1370300 Super 100 2 Speed 100 Jeans Machine 100 1370400 Junior 100 1371900 Super 100 2 Speed 100 and Jeans Machine 1372100 Junior 100 Part No Description Quantity used if more than 1 1043000 0 4 8mm Connection Post Wolf 3 Ph Eastman 3 1043100 3 2mm Connection Post Eastman as required ...

Page 23: ... Screw for Breaker 2 1102100 1 Phase Brass Insert 9900123 Screw for Rear Cover 4 1105001 110 1 Phase Twist Lock Male Plug 9900142 Screw for Hubbell Base 3 1105100 110 1 Phase Twist Lock Female Plug 9901973 Washer 3 21 Installation Twist Lock Type Electrical Connector 1105100 110 1 Phase 1105300 220 1 Phase 1105500 3 Phase 9900098 1 Phase 9900099 3 Phase 1105001 110 1 Phase 1105201 220 1 Phase 1105...

Page 24: ...0 254mm 14 356mm 1387100 Reg Toeplate 1387000 KK Toeplate 1387593 STANDARD COMPLETE WITH INSERT SCREWS See numbers on page 23 I 1 _ I i I 9901954 I 1388993 REG INSERTS 10660005 10661006 1066200 T 10663008 106640010 106730014 1387893 KLEEN KUTINSERTS 10675005 10676006 1067700 T 10678008 106790010 106740014 Illustration inverted to show assembly 1388200 l C i 1387900 I 1388100 1388400 SEE KNIVES ON ...

Page 25: ...8000 Screw Roller Retainer 8 1068950 14 Standard with Kleen Kut Inserts 1388100 Roller Assembly 4 1068951 14 Standard with Regular Inserts 1388200 Lifter Pin 2 1388300 Shim Roller Assembly As Req d 1065700 1065701 1065702 1065703 1065800 1066000 1066100 1066200 1066300 Shim for Front Head Standard 005 127mm Shim for Front Head Standard 010 254mm Shim for Front Head Standard 020 508mm Shim for Stan...

Page 26: ... 10678008 106790010 106740014 SEE KNIVES ON PAGE 33 1082000 5 7 1082400 8 14 1084898 8 14 1081 000 5 7 1081593 8 14 2 req d 1065800 Series VI VIII X only 1391900 Series VII XI only 9901065 9901067 387100 R g L ft 1387000 KK Left 1084698 8 14 9900817 1 7230593 5 T 7230700 8 14 1086050 1086400 9902213 rr 1087000 1085700 I1085050 5 7 1085151 8 14 Complete w Rollers 9900161 1085200 5 7 Retainer only 1...

Page 27: ...0 1067600 1067700 1067800 1067900 1081 000 1081100 1081593 1082000 1082400 1084698 1084898 1084950 1085050 1085151 1085700 1086050 1086100 1086200 1086300 1086400 1391900 7230593 7230700 9900161 9900817 9901065 9901067 9901329 9901330 9902029 Regular Toe Left Regular Toe Right Kleen Kut Toe Left Kleen Kut Toe Right Set of Regular Inserts 14 Set of Kleen Kut Inserts 14 Set of Kleen Kut Inserts 5 Se...

Page 28: ...600 L __ 9901846 1088060 1240000 5 10 1240560 14 1089000 5 8 1089400 10 1088900 14 9900552 9900406 1202000 5 8 1202100 10 1202500 14 9900176 14 only 9902304 MILLIMETER EQUIVALENTS Machine Strokes 1 1 S Ex Short 29mm 1 114 Short 32mm 1 3 S Moo 35mm 1 1 2 Long 3Smm 1 314 Ex Long 44m Machine sizes 5 127mm 6 152mm T 17Smm S 203mm 10 254mm 14 356mm f1 1271100 1271200 1271660 SERIES VI VII XStone Sharpe...

Page 29: ...m Spacer 045 1 143mm Spacer Gear Shaft Drive Pulley Idler Pulley Bearing Locknut Grinding Wheel Carriage Grinder Arm SA 2 Shift Lever Pin Shift Lever Shoulder Screw Shim Centering Pin Drive Belt Shaft Assembly Complete with emery 2 Shaft Pulley SA 2 1267000 Locking Spring 2 1271000 Tension Shoe 2 1271200 Tension Spring 1271300 Tension Shoe Container 1271500 Locknut 1271660 Tension Push Button Asse...

Page 30: ... none 1248900 14 1248800 none 1248900 Series VIII For 1 3 8 and 1 1 2 Stroke 1232060 5 1232360 8 1232160 6 1232460 10 1232260 7 1234060 14 For 1 3 4 Stroke 1236360 5 1236560 8 1236460 6 1236660 10 1236760 14 9902308 Series XI 1392560 5 1392660 6 1322000 1392760 7 1322500 1392860 8 1393060 10 1393460 14 1350000 Fine 1350100 Medium 1350200 Coarse 1350300 Extra Coarse n 1233300 5 8 1233400 10 1234500...

Page 31: ...her 1328100 Eccentric Shoulder Bushing 1328500 Shoulder Screw 1336000 Lift Hook 1336200 Lift Hook Cover 1337000 Presser Foot Rod 5 8 2 2 2 2 2 2 2 Part No 1337100 1337200 1338000 1341000 1341500 1342000 1344000 1344100 1350000 1350100 1350200 1350300 1360160 1371800 1375500 1385160 1392060 1392100 1392200 1392560 1392660 1392760 1392860 1393060 1393460 1394560 1394660 1394760 9900031 9900176 99003...

Page 32: ...1224000 5 8 1224100 10 1224200 14 9900340 Millimeter Equivalents Machine Strokes 1 1 8 Ex Short 29mm 1 1 4 Short 32mm 1 3 8 Med 35mm 1 1 2 Long 38mm 1 2 4 Ex Long 44mm Machine Sizes 5 127mm 6 152mm 7 178 mm 8 203mm 10 254mm 14 356MM 1215000 5 8 1215100 10 14 gets both 1214000 5 8 1214100 10 1214200 14 1217000 1222193 1204400 1216000 990 1596 ill 1086400 1248600 1221100 5 8 10 1221500 14 9902003 St...

Page 33: ...57 9900571 9901596 9902003 Drive Pulley Lower 14 Bearing 2 Retaining Ring Upper Belt 5 8 Upper Belt 10 Upper Belt 14 Spacer 120 3 05mm Backplate Complete Assembly 5 8 Backplate SA 5 8 Backplate Complete Assembly 10 Backplate SA 10 Backplate Complete Assembly 14 Backplate SA Nylon Guide Belt Sharpened Series only Nylon Guide Screw Belt Sharpened Series only 2 Lever Support Screw 2 Backplate Screw 2...

Page 34: ...pener housing 1200000 to accommo date the wear plate It is also necessary to install the new part spac er on to the pressertoot rod just above the pressertoot to prevent the grinding wheels from rubbing on the pressertoot Part No Description Quantity used if more than 1 Part No Description Quantity used if more than 1 1212200 1221900 1222193 1246000 1247000 Hex Nut Thin Bearing Retaining Ring Idle...

Page 35: ... 1406371 1421371 Teflon Coated 1402372 1407372 8 9 15 16 Carbon Steel 1400470 1405470 203mm 252 4mm High Speed Steel 1401471 1406471 1421471 Teflon Coated 1402472 1407472 10 11 314 Carbon Steel 1400570 254mm 298 4mm High Speed Steel 1401571 1406571 1421571 Teflon Coated 1402572 1407572 14 14 13 16 Carbon Steel 356mm 376 2mm High Speed Steel 1401671 1406671 Teflon Coated 1402672 1407672 PLEASE NOTE...

Page 36: ...ACER VII 1 50 2450013 r PACER VII 1 50 2450025 10 PACER VII 1 50 2450002 5 PACER VII 1 60 2450014 T PACER VII 1 60 2450026 10 PACER VII 1 60 2450003 5 PACER VII 3 PH 2450015 r PACER VII 3PH 2450027 10 PACER VII 3 PH 2450004 5 PACER XI 1 50 2450016 T PACER XI 1 50 2450028 10 PACER XI 1 50 2450005 5 PACER XI 1 60 2450017 T PACER XI 1 60 2450029 10 PACER XI 1 60 2450006 5 PACER XI 3PH 2450018 T PACER...

Page 37: ...asher Body Glass Tube Glass Sight Feed Gasket INSTALLATION OFTHE SLIDE OILER Not sold Separately Not sold Separately Not sold Separately 1097600 1098300 1382180 1382181 9900142 9900144 9900338 9901756 4 Remove bottom portion from oiler and place oiler in the bracket Screw on large nut to hold in place 5 Slide nut and little sleeve on to oiler tube Connect this bottom portion of oiler removed in St...

Page 38: ...top Collar 2 9902026 Roll Pin 2 1008950 Wetter Arm Stop 2 INSTALLATION OFTHE WETTER 1 Disconnect electrical power 7 Remove two 2 bottom drip pan screws 9900337 2 Remove connector base from machine and disengage wiring 8 The wetter arm bracket 1009460 will mount under the drip from connector base pan with the screws provided 9900341 3 Thread wires through wetter bracket of wetter assembly and 9 Rep...

Page 39: ...Arm Tool 2109850 Pacer Tool Kit 2101400 Wire Brush 21 07300 Crank Wrench 2109970 Knocker for Bushing 1006393 2106893 Screwdriver 2107400 Crank Bearing Puller 2110506 3 32 Allen Wrench 2107000 Bearing Knocker for 2107500 Open End Wrench 2110507 7 64 Allen Wrench Front Motor Bearing In 21 07600 Follower Tool 2110508 1 8 Allen Wrench 2107900 Nut Driver 1 4 2110950 Salesman Tool Kit LUBRICANTS CLEANIN...

Page 40: ...er 100 Dual Speed Jeans Regular Super Super Series J Pacer Junior 1 2 1 0 1 2 1 2 5 1 4 1 2 1 4 1 85 1 85 5 30 Ibs 13 6kg 33lbs 15 0 kg 30 Ibs 13 6kg 311bs 14 1kg 181bs 8 2kg 351bs 15 9kg 381bs 17 0 kg 351bs 159g SuperSeriesJ 361bs 16 3kg PacerJunior 231bs 1 0 5kg MODELS Sharpener Recommended Emery Grade Recommended Blade Recommended MODELS Sharpener Recommended Emery Grade Recommended Blade Recom...

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