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Final Radio assembly: 

 

1.  Place 

L1

 (inductor) to the rear of the board as shown in the pictorial diagram and fasten with thumbtacks or 

wood screws. Connect a wire from each tap on

 L1

 to a paper clip on the board as shown in the pictorial. 

2.  Layout the paperclips for the antenna connection, ground connection and earphone as shown in the pictorial 

diagram. Use wood screws to attach them to the board but do not completely tighten.  

3.  Connect the wire from the ground (“

B

”) end of

 L1

 to the paperclip for the ground connection. Connect a 

length of hookup from the ground clip to the left earphone paperclip as shown. Tighten the screw for the 
ground clip. 

4.  Fasten the can end of 

C1

 (tuning capacitor) to the front right corner of the board with a screw through the 

bottom of the can. Before the screw is tightened, connect a 6” length of hook-up wire to the can end of

 C1

Connect the other end of this wire to left earphone paperclip as shown. Tighten the screw for left earphone 
clip. 

5.  Connect the wire from the foil of the 

C1

 to end “

A

” of

 L1

.  

6.  Connect the glass end of 

D1 

(diode) to second tap from the “

A

” of the coil and connect the end with the 

colored band to the right earphone paperclip. Tighten the screw for the right earphone clip. 

7.  Fasten the can end of 

C2

 (antenna coupling capacitor) to the front left corner of the board with a screw 

through the bottom of the can. Before the screw is tightened, connect a 6” length of hook-up wire to the can 
end of 

C2

. Connect the other end of this wire to antenna paperclip and tighten the screw for the antenna 

clip. 

8.  Attach the foil end of 

C2

 to the antenna clip to first paperclip from the ground end of 

L1

 

Operation: 

1. Connect a 100’ wire (or as long as you can get) to the antenna clip and connect a wire from a ground rod 
to the ground clip on the radio. If a ground rod is not available lay 50’to 100’ of wire on the ground as a 
substitute for the ground rod. 
2. Connect the earpiece the earphone clips and listen.  
3. You should immediately hear a station, or perhaps two stations at the same time.  
4. Slide the foil side of C1 up and down to tune in one station at a time.  
5. Experiment with different adjustments of the diode tap, antenna tap and tuning capacitor tap to receive 
different stations. 

 
The function of the antenna tap on the coil is to provide for the maximum transfer of energy from the antenna to the 
tuning circuit. The function of the detector tap is to provide a maximum transfer of energy from the tuning circuit 
to the detector. The function of the antenna coupling capacitor is to regulate the amount of energy from the antenna 
to the tuning circuit. If the crystal radio is operated near a powerful station, adjustments of the taps can reduce the 
amount of energy from the nearby station so distant stations (DX) can be received. 
 

Trouble shooting

 - if the radio does not work: 

1. Check for wiring errors. 
2. Check for complete removal of insulation on the wire at connection points, this is especially important 
with enamel-coated wire. An ohm meter or continuity meter is very helpful for this task. 
3. Check the connections; make sure they are secure.  

 
 

Summary of Contents for XTAL

Page 1: ...d offspring or great grand offspring It is possible that this low tech radio could outlive all of those electronic devices mentioned above and it will still work for free Xtal is the radio abbreviation for crystal These radios are called crystal xtal radios because the original radios used a crystalline mineral for the detector The most popular mineral used is galena followed by pyrite Modern crys...

Page 2: ...to 90 feet of wire is required to make the coil Old electric motors generators alternators and transformers are great sources for enamel coated wire Discarded speaker wire lightweight power cords and even the wires striped from a computer keyboard cable are other sources of wire If one complete length of wire is not obtainable it is ok to connect wires together even if the size is slightly differe...

Page 3: ...de of a diode The cat whisker is on the left and the mounted germanium crystal is on the right The best place to procure the earpiece is from an old style telephone not any that are cordless or have built in answering machines The low impedance earpiece used with modern portable radios tape players and CD players do not work alone unless you can salvage the impedance matching transformer from the ...

Page 4: ...de D1 to the inductor L1 The antenna coupling capacitor was needed because there is a 10KW station within 5 miles of the school Reducing the coupling to the radio and careful adjustment of the coil taps and the tuning capacitor C1 also made from an aluminum can enables reception of several AM broadcast band stations in the Houston area The local station goes off the air at night and a student repo...

Page 5: ...through the radio with the schematic diagram The radio wave is received by the antenna flows through the antenna coupling capacitor C2 and then into the tuning circuit The tuning circuit is made of an inductor L1 and a tuning capacitor C1 Adjustment of the tuning capacitor C1 selects the desired station The selected signal flows into the diode D1 which functions as a detector A detector separates ...

Page 6: ...acitors is the same The tuning capacitor is designated as C1 and the coupling capacitor is designated as C2 in the schematic diagram Building the capacitor 1 Cut the paper or transparency film to a size of 8 inches long by 5 inches wide 2 Cut a piece of foil to a size of 8 inches long by 2 inches wide 3 Carefully attach the foil to the transparency 1 inches from the bottom of the transparency usin...

Page 7: ...e through the holes 2 Wind 90 turns of wire around the form and tap as follows 5 turns 10 turns 15 turns 30 turns 45 turns and 60 turns Make the taps by twisting inch of the wire to leave a loop at the end 3 Punch two holes at the other end of the paper toilet form and thread the wire through to anchor the turns Leave 10 and cut the wire 4 Use the sandpaper or knife to remove insulation from the w...

Page 8: ...C2 Connect the other end of this wire to antenna paperclip and tighten the screw for the antenna clip 8 Attach the foil end of C2 to the antenna clip to first paperclip from the ground end of L1 Operation 1 Connect a 100 wire or as long as you can get to the antenna clip and connect a wire from a ground rod to the ground clip on the radio If a ground rod is not available lay 50 to 100 of wire on t...

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