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Project XTAL Radio – Parts Acquisition 

 

Rules: 

1.  No money can be spent on this project. 
2.  All parts must be recycled. 

 

Parts: 

1.  insulated wire – 30’ to 90’ – enamel or plastic coated wire 
2.  coil form – can be from paper towels, toilet paper, or PVC; 1” to 4” in diameter 
3.  two aluminum cans  
4.  aluminum foil 
5.  tape – clear mailing tape is best 
6.  detector - germanium diode – the “crystal” for the crystal (xtal) radio 
7.  board – 8” X 8” is a good size – thick enough so screw/tacks do not penetrate to the opposite side 
8.  paper clips – ten 
9.  wood screws – 15 
10. earphone or ear piece  

 
All of the above parts must be acquired from something that would normally be thrown away. Go on a 
scavenger hunt for the parts.  
 
The wire for the coil must be insulated; using wire without insulation will render the crystal radio inoperable. 
30’ to 90’ feet of wire is required to make the coil. Old electric motors, generators, alternators and transformers 
are great sources for enamel-coated wire. Discarded speaker wire, lightweight power cords, and even the wires 
striped from a computer keyboard cable are other sources of wire. If one complete length of wire is not 
obtainable, it is ok to connect wires together, even if the size is slightly different. When connecting  different 
wires together for the required length it should be of the same type, all enamel coated or all plastic covered. 
Pictured below is a transformer on the left and a computer power supply on the right. The yellow arrows 
indicate parts that contain usable wire. 

 

                                          

 

 
The form for the coil is dependent on the wire type and size. Enamel coated wire 28 to 18 gauge requires a form 
of 1 to 3 inches in diameter and plastic coated wire needs a form of 3 to 5 inches in  diameter. The classic toilet 
paper roll tube, used mailing tubes, and scrap PVC all do nicely for coil forms.  

Summary of Contents for XTAL

Page 1: ...d offspring or great grand offspring It is possible that this low tech radio could outlive all of those electronic devices mentioned above and it will still work for free Xtal is the radio abbreviation for crystal These radios are called crystal xtal radios because the original radios used a crystalline mineral for the detector The most popular mineral used is galena followed by pyrite Modern crys...

Page 2: ...to 90 feet of wire is required to make the coil Old electric motors generators alternators and transformers are great sources for enamel coated wire Discarded speaker wire lightweight power cords and even the wires striped from a computer keyboard cable are other sources of wire If one complete length of wire is not obtainable it is ok to connect wires together even if the size is slightly differe...

Page 3: ...de of a diode The cat whisker is on the left and the mounted germanium crystal is on the right The best place to procure the earpiece is from an old style telephone not any that are cordless or have built in answering machines The low impedance earpiece used with modern portable radios tape players and CD players do not work alone unless you can salvage the impedance matching transformer from the ...

Page 4: ...de D1 to the inductor L1 The antenna coupling capacitor was needed because there is a 10KW station within 5 miles of the school Reducing the coupling to the radio and careful adjustment of the coil taps and the tuning capacitor C1 also made from an aluminum can enables reception of several AM broadcast band stations in the Houston area The local station goes off the air at night and a student repo...

Page 5: ...through the radio with the schematic diagram The radio wave is received by the antenna flows through the antenna coupling capacitor C2 and then into the tuning circuit The tuning circuit is made of an inductor L1 and a tuning capacitor C1 Adjustment of the tuning capacitor C1 selects the desired station The selected signal flows into the diode D1 which functions as a detector A detector separates ...

Page 6: ...acitors is the same The tuning capacitor is designated as C1 and the coupling capacitor is designated as C2 in the schematic diagram Building the capacitor 1 Cut the paper or transparency film to a size of 8 inches long by 5 inches wide 2 Cut a piece of foil to a size of 8 inches long by 2 inches wide 3 Carefully attach the foil to the transparency 1 inches from the bottom of the transparency usin...

Page 7: ...e through the holes 2 Wind 90 turns of wire around the form and tap as follows 5 turns 10 turns 15 turns 30 turns 45 turns and 60 turns Make the taps by twisting inch of the wire to leave a loop at the end 3 Punch two holes at the other end of the paper toilet form and thread the wire through to anchor the turns Leave 10 and cut the wire 4 Use the sandpaper or knife to remove insulation from the w...

Page 8: ...C2 Connect the other end of this wire to antenna paperclip and tighten the screw for the antenna clip 8 Attach the foil end of C2 to the antenna clip to first paperclip from the ground end of L1 Operation 1 Connect a 100 wire or as long as you can get to the antenna clip and connect a wire from a ground rod to the ground clip on the radio If a ground rod is not available lay 50 to 100 of wire on t...

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