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Project Fire Zonecheck, Instruction Booklet

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Copyright 
This instruction booklet is property of Project Fire Products Ltd and must not be used or 
copied without its written permission. 

Information 
While every effort has been made to ensure that the information contained within this 
document is correct, Project Fire makes no guarantee for completeness or accuracy. Project 
Fire Products Ltd reserves the right to change product specifications, designs and standard 
equipment without notice and without incurring obligation.

Zonecheck is a registered product name of Project Fire Products Ltd. European patent No. 
0907833.

Summary of Contents for Zonecheck

Page 1: ...contact ap prop ria te fire safet y pe rso nn el an d iso lat e an y ala rm s On ce tes t is comp let e ret urn to stan db y po sit ion 22 0V AC 50 Hz ZC KY SE 4 4 0 18 89 27 1271 inf o proje ctfi re co uk Proje ct Fir e Prod ucts Ltd Pum p Ru nni ng Flo w s wit ch Ac tiva ted Val ve Fau lt Se lf test Gr ou p test Stan db y Key switch ...

Page 2: ...to ensure that the information contained within this document is correct Project Fire makes no guarantee for completeness or accuracy Project Fire Products Ltd reserves the right to change product specifications designs and standard equipment without notice and without incurring obligation Zonecheck is a registered product name of Project Fire Products Ltd European patent No 0907833 ...

Page 3: ...n 3 Commissioning 4 Testing 5 Orientation 6 Typical connection 7 Stand Alone Test Wiring 8 Group Testing 9 Flow switch Wiring 10 Dimensions 11 Specifications 12 Troubleshooting 13 Important Information 14 Standards Approvals 15 Warranty ...

Page 4: ...manifold 3 Check that you have the correct model for your site right or left handed 4 Check that there is a key switch and key in the box 5 Inspect the product to make sure it hasn t been tampered with If you have any queries please contact your supplier 1 LEFT HANDED RIGHT HANDED View from above Pump Flow System Flow System Flow Pump Flow ...

Page 5: ...n Zonecheck are facing the correct direction see diagrams included in this booklet 6 Fit the key switch to the wall in a suitable location that is easy to reach from floor level 7 Wire the Zonecheck pump and flow switch to the key switch in accordance with the diagrams in this booklet 8 Wire the flow switch to the appropriate fire detection panel in accordance with the diagrams in this booklet 9 I...

Page 6: ...to 30 seconds 11 Close the test drain valve 12 Turn the Zonecheck Key switch to SELF TEST and check the PUMP RUNNING and FLOW SWITCH ACTIVATED LEDs are illuminated this could take up to 30 seconds 13 Confirm the test signal has been received at the fire alarm panel 14 Turn the Key switch key to STANDBY 15 If the zone valve is wired to key switch check function of VALVE FAULT LED on the key switch ...

Page 7: ...flow switch to operate 3 Return to STANDBY position and remove the key Test a group of Zonechecks 1 To test all the Zonechecks in the group insert the key into the key switch and turn to GROUP TEST 2 Look at the central fire control panel to confirm simultaneous activation of all the flow switches within the group 3 Return to STANDBY position and remove the key FLOW SWITCH ACTIVATED GROUP TEST SEL...

Page 8: ...direction to the system flow The pump cartridge is always horizontal Do not position the flow switch on the underside of the pipe For vertical flow applications only mount flow switch where up flow conditions exist FLOW SWITCH ON UNDERSIDE OF PIPE PUMP NOT HORIZONTAL ...

Page 9: ...ypical Connection A typical multi occupancy Zonecheck Installation For an example of a typical riser installation visit our website at www projectfire co uk System Flow Pump Flow ZONE VALVE View from above ...

Page 10: ...r installer and wired up by a qualified electrician Stand Alone Test Wiring 7 KEY SWITCH 2 2 1 FIRE ALARM INTERFACE DEVICE COM N O COM FLOW SWITCH 1 2 N O G N L MANIFOLD JUNCTION BOX 1 G N L N L 3A SWITCHED FUSED SPUR POWER SUPPLY G MONITORED ZONE ISOLATION VALVE OPTIONAL ...

Page 11: ... wired in parallel via interconnect by turning the master key switch to GROUP TEST The maximum cable distance of 300m should not be exceeded when grouping key switches Group Test Wiring 2 2 1 1 N L N L 2 2 1 1 N L N L 2 2 1 1 N L N L KEY SWITCH 02 KEY SWITCH 01 MASTER KEY SWITCH ...

Page 12: ...etup depends on the make and model of the fire panel used Always refer to your specific fire alarm panel instructions for more information Flow switch Wiring 9 COM NC NO NC SWITCH 1 SWITCH 2 470 Ω COM NO FLOW SWITCH FIRE ALARM PANEL INTERFACE KEY SWITCH COM NC NO NC SWITCH 1 SWITCH 2 COM NO FLOW SWITCH FIRE ALARM PANEL INTERFACE KEY SWITCH 470 Ω 1 Ω DIAGRAMS SHOW TYPICAL APPLICATIONS ONLY ALWAYS R...

Page 13: ...low switch System Sensor or Potter before referring to dimensions Potter System Sensor Øin Ømm A B C C D 2 50 195 58 142 150 116 2 65 205 58 150 157 124 3 80 210 66 157 165 131 4 100 225 86 169 175 143 C D 160 CLEAR SPACE CLEAR SPACE 450 B A 160 ...

Page 14: ...AC 2 5 A at 24 VDC IP Rating IP54 Triggering Flow rate 30 57 l min Time Delay 0 30s Flow switch Potter Type VSR EU Contact Rating 10A 125 250 VAC 2 0Amps 30 VDC IP Rating IP54 Triggering Flow rate 30 57 l min VdS 15 38 l min UL Time Delay 0 30 s Key switch Mounting Flush mounting Type ZCKYSE Operating Voltage Single phase 230v 50Hz Internal consumption 7 5 W maximum Operation Modes Self Test Wired...

Page 15: ...e flow switch push and hold the trigger with your finger for 30 seconds If the Flow Switch Activated LED on the key switch operates see below If not check the wiring against the diagram Pump runs hot does not operate the flow switch Pump is airlocked 1 Attach hosepipe to yellow vent valve on Zonecheck 2 Carefully open the vent valve on the Zonecheck unit to remove the air allow water to drain to m...

Page 16: ... commissioning The suggested location for the key switch is at low level for visibility and access The suggested location for Master key switch see group testing is adjacent to the fire alarm panel Fix operating instruction to wall preferably next to key switch Each Zonecheck is factory assembled and tested Do not attempt to reconfigure Tampering will void the warranty Maximum working pressure 12 ...

Page 17: ...functional test on a fitted flow switch every quarter All international fire code standards such as NFPA FM etc all make the flow switch test mandatory Zonecheck can carry out this test simply at the turn of a key Various models of the Zonecheck family are approved by LPCB UL FM and VdS ...

Page 18: ... workmanship under normal use and service during the one year period commencing with the date of manufacture After phoning Project Fire s number 01889 271 271 for a Return Authorization number send defective units postage prepaid to Project Fire Pasturefields Industrial Estate Pasturefields Lane Hixon Staffs ST18 0PH Please include a note describing the malfunction and suspected cause of failure T...

Page 19: ...16 ...

Page 20: ...Project Fire Products Ltd Pasturefields Lane Hixon Staffordshire ST18 0PH UK 44 0 1889 271271 support projectfire co uk www projectfire co uk ...

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