Profile Design OZERO TT Instructions Manual Download | Manualshive

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Basebar

16

OZERO

CABLE ROUTE MAP

Shifting

(

Electric Cables

)

Brake Cables

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Summary of Contents for OZERO TT

Page 1: ...Basebar 1 BASEBAR REVISION 01 12 22 2020 ...

Page 2: ...nstallation of Aerobars or their accessories please seek the assistance of your local Profile design dealer by logging on to www profile design com and using dealer search or by calling Profile Design s customer service number p 888 800 5999 Note to Dealers If you install this product for the consumer please provide him her with this owner s manual after installation Tools and materials required 5...

Page 3: ...ofile Design Hypersonic Bracket or Subsonic Complete Aerobar Other Profile Design clip on aerobars with a 31 8mm basebar clamp Profile Design Aerobar Bracket Riser Kit 15mm 70mm options Profile Design 38 1mm Stems Profile Design ABS brake levers or 3 One Series Profile Design Bar tape If anything is missing from the Basebar kit please contact your dealer Periodically check the Basebar for damage p...

Page 4: ...Basebar 3 PART DRAWINGS WING 20C WING C C 110 110 110 W 380 400 420 C 110 110 110 W 380 400 420 143 5 mm C W 143 5 mm C W ...

Page 5: ...Basebar 4 PART DRAWINGS WING 10A WING A C 100 100 100 100 100 W 360 380 400 420 440 C 100 120 140 160 W 400 420 440 460 164 mm C W W 170 mm C ...

Page 6: ...Basebar 5 PART DRAWINGS OZERO TT C 80 100 120 140 W 380 400 420 440 184 6 mm C W ...

Page 7: ...Basebar 6 PRODUCT SPECIFIC SETUP LIMITATIONS WING 20C WING C A 100 100 100 W 380 400 420 A 100 100 100 W 380 400 420 A W A W ...

Page 8: ...Basebar 7 PRODUCT SPECIFIC SETUP LIMITATIONS WING 10A WING A A 100 100 100 100 100 W 360 380 400 420 440 A 100 120 140 160 W 400 420 440 460 A W A W ...

Page 9: ...Basebar 8 OZERO TT A 100 100 100 W 380 400 420 PRODUCT SPECIFIC SETUP LIMITATIONS A W ...

Page 10: ...Basebar 9 TORQUE SETTINGS 01 01 Ref Location 1 Stem clamp Bracket clamp Torque 6Nm 53 inlbf 6Nm 53 inlbf 2 ...

Page 11: ...nd stem body 2 Clasp the two halves of the handlebar clamp around the handlebar then use the appropriate wrench to install the bolts in the stem 3 Ensure that the faceplate is an equal distance from the stem body at each bolt location then tighten according to the stem torque specification WARNING Overtightening either handlebar clamp may lead to cracking and possible failure of the handlebar ...

Page 12: ...ench to install the bolts bracket 6 Ensure that the lower bracket is an equal distance from the upper bracket at each bolt location then tighten according to the aerobar bracket torque specification 8 Apply a thin layer of assembly compound to the inside of the end of the bar 9 Route the brake cable outers through the bar 10 Insert the brake levers ensuring that the cable outer contacts the brake ...

Page 13: ... For aluminium an 18 tooth blade is recommended Along with eye protection 5 Using the hacksaw make firm strokes of the blade through the guide allowing the blade to do the work Do not apply excessive force to the hacksaw as you risk snapping the blade and the possibility of injury 6 Alternately if you are using a pipe cutter first apply insulation tape either side of the cut line to protect the fi...

Page 14: ...Basebar 13 CABLE ROUTE MAP WING 20C Brake Cables Shifting Electric Cables ...

Page 15: ...Basebar 14 CABLE ROUTE MAP WING C Shifting Electric Cables Brake Cables ...

Page 16: ...Basebar 15 CABLE ROUTE MAP WING A WING 10A Brake Cables Shifting Electric Cables ...

Page 17: ...Basebar 16 OZERO CABLE ROUTE MAP Shifting Electric Cables Brake Cables ...

Page 18: ...ile Design product for which you received this warranty is free from defects in material and workmanship for 2 two years from the date of original retail purchase For more details on this warranty its exclusions and or how to make a claim under the warranty please call 1 310 747 0085 extension 161 or visit www profile design com pages warranty WARNING ...

Page 19: ...Basebar 18 2677 El Presidio Street Long Beach CA 90810 Ph 310 884 7756 www profile design com Profile Design LLC ...

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