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f.

 

Wheel check 

From time to time you should check the truing of your wheel and the condition of your spokes. Your spokes can 
become loose over a period of time, especially if your wheel needs truing. The easiest way to check the truing of 
your wheels is as follows: 

 

 

Make sure the battery is turned off and the key is out of the ignition. 

 

 

It is best to turn the bicycle upside down and place it on a blanket to avoid scratching the handlebar 
controls or saddle. When turning the bicycle upside down, rest the bicycle on the handlebar and 
saddle. If you prefer not turning the bicycle upside down you will need to pick up the wheel off the 
ground to test. 

 

 

Pick up the front of the bicycle by the handlebar and spin the wheel, the wheel should spin straight. If 
the wheel wobbles from side to side more than 1/8”, the wheel should be trued. Truing is required to be 
performed by a person familiar with truing. Bring your bicycle to your neighborhood bicycle shop to true 
the wheel. To check the rear wheel, pick up the back of the bicycle by the frame and repeat the step 
above. 

 

  To check for spoke tension, this can be done by squeezing 2 parallel spokes together. The spokes 

should be tight and you should not be able to bend the spokes. If the spokes bend and feel lose, it is 
important to bring the bicycle to your neighborhood bicycle shop and ask for them to tighten the spokes 
and true the wheel. 

 

 

WARNING:

 

When placing your hands near the wheels of your bicycle, you must confirm the key has 

been removed from the battery and the battery is removed from the bicycle. If the motor powers while your 
hands are near the wheels, you could be seriously become injured.

 

 

g.

 

Lubricating 

A common area of maintenance with all bicycles is lubrication. Your G Plus Genesis 500 was designed to be 
virtually maintenance free by depending on the amount of riding and the environment, your bicycle should be 
lubricated from time to time. Areas not requiring lubrication are the HUBs, Bottom Brackets and Headset. They 
have bearing systems which do not require lubrication and any maintenance on these areas should be performed 
by a service agent. 

 

Lubricating is always at the point where 2 surfaces touch together and friction is created. Your local neighborhood 
bicycle shop or most mass merchants who sell bicycles will offer various types of lubes for your bicycle. Below are 
the areas you should lubricate according to your maintenance schedule at the end of this chapter. 

 

 

Chain:

 The chain should be lubricated at each of the links. You can turn the crank counter clockwise 

while lubricating each area of pivot. 

 

 

Forks:

 Your forks are suspension forks and you should use a lubricant which does not dissolve rubber 

seals. Place a few drops where the seals meet the fork stanchions. The fork stanchions are the chrome 
legs that are inserting into the lower legs of the forks. 

 

 

Brakes:

 Where the brake arms pivot will require a drop of lubricant. Do not put lubricant on the brake 

rotors or pads. The brake levers pivot pins require a drop of lube at the top of the pin. 

 

 

Brake cables:

 Your brake cables are stainless steel and in lined housings. They normally will not 

require lube but if under harsh conditions and the brake cables feel tight, you can add a drop of 
lubricant at the exit and entrance of each cable from and to the brake housings. 

 

 

Folding Mechanisms:

 The folding hinge components on the frame and handlebar stem should each 

be lubricated with a drop of lubricant. 

 

Any other type of lubrication or greasing of bearings should be performed by an authorized Prodeco Technologies 
dealer. 

 

h.

 

Crankset 

The crankset of your G Plus Genesis 500 is a multi-piece system which includes a bottom bracket, crank arms, 
chainring, chainring bolts, chain guard and chain. All items are designed as maintenance free components except 

Summary of Contents for G Plus Genesis 500

Page 1: ...highest quality electric bicycles available today It is important you read this manual to understand your new electric bicycle All riders including experienced traditional bicycle riders should read t...

Page 2: ...gears 16 n Watching for obstacles around you 16 o Safe riding in various conditions 16 p Charging your battery 16 4 Chapter 4 Safety 17 a The basics 17 b Riding safety 18 c Wet weather riding 19 d Re...

Page 3: ...Battery disposal 38 9 Chapter 9 Electrical Components 38 a HUB motor 38 b Brushless hall sensor controller 38 c Wiring harness 39 d Throttle 39 10 Chapter 10 Warranty Service and Repair 40 a 2 year li...

Page 4: ...nt notices Always have your electric bicycle s key removed from the battery when not in use replacing a component or performing maintenance Make sure your electric bicycle is properly fitted to you as...

Page 5: ...ut the safe use of the bicycle under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider d A s...

Page 6: ...Folding and unfolding SEE PHOTOS BELOW AND NEXT PAGE Folding your bicycle has the ability to fold for easy storing and transporting There is a quick release lever that will allow the bicycle to fold i...

Page 7: ...7 c Familiarize yourself with your bicycle s parts...

Page 8: ...cket portion of the frame The serial number for the motor is found on the motor s side The serial number for the battery is located on the barcode label adhered to the underside of the battery These n...

Page 9: ...can be accomplished by tightening the quick release nut clock wise which is located at the opposite end of the quick release lever WARNING The seat post includes a minimum insertion mark It is importa...

Page 10: ...photo below for term explanation The steerer tube is at the inside and center of the headset The stem quill must be inserted to the minimum insertion mark located on the side of the quill Once inserte...

Page 11: ...ndmayresultinafall d Your local electric bicycle and bicycle laws Your new G Plus Genesis 500 was designed to follow the federal guidelines to establish the G Plus Genesis 500 as a traditional pedal p...

Page 12: ...ption of Motorized Vehicles and therefore can be ridden on non motorized trails and bike paths permitting state and local laws Framework for Considering Motorized Use on Non motorized Trails and Pedes...

Page 13: ...orrectly check your wheel axle nuts Do you understand proper braking techniques Is your saddle properly adjusted How do you power your new electric bicycle These are all questions you should have the...

Page 14: ...ery handle to ensure proper installation Read Chapter 3 section h the following section again h First motorized ride When you buckle on your helmet and go for your first familiarization motorized ride...

Page 15: ...es may need to be readjusted within a few weeks of riding Please refer to Chapter 7 Maintenance and Replacement section c Brake adjustments to adjust your brakes for optimum performance When braking b...

Page 16: ...lus Genesis 500 resembles a traditional bicycle and people whether walking driving or standing may not realize you are on a motor powered vehicle and misjudge your traveling speed WARNING Hitting a po...

Page 17: ...ety guidelines a The basics Below is a basic guideline according to the CPSC US Consumer Product Safety Commission in regards to riding a bike safely Always wear a helmet to help prevent head injuries...

Page 18: ...in wet weather and apply your brakes earlier it takes more distance to stop See and Be Seen Wear clothes that make you more visible Always wear neon florescent or other bright colors when riding a bic...

Page 19: ...l not be able to turn as sharp without the danger of slipping You must also ride away from or be cautious around painted lines pot holes sewer or drain grates rail road crossings bridges wet leaves an...

Page 20: ...surement will differ from traditional bicycle frames due to the seat tube being longer than a traditional bicycle The G Plus battery base required an added mounting area to the seat tube therefore the...

Page 21: ...r G Plus multi piece tool kit On the underside of the bell handlebar clamp there is a small Philips screw Using the G Plus Philips screw driver turn the screw counter clockwise 4 rotations to loosen t...

Page 22: ...pension fork The fork s dual adjustment offers either a softer of firmer ride for smoothing out the bumps in your path The pre load can be adjusted according to your weight and liking You can easily a...

Page 23: ...tructions below on installing the rear motor wheel Your G Plus Genesis 500 included additional cable ties with the User Guide 1 cable tie will be needed to install the motor Read the instructions full...

Page 24: ...and handlebar Place a few blankets on the ground as not to scratch the saddle or handlebar controls To remove the wheel follow these steps Locate the quick release and pull the quick release lever op...

Page 25: ...mp is tight d Replacing a tube or tire Read the previous sections a and b to learn how to remove and replace the front and rear wheel You will need to understand how to remove the wheel prior to repla...

Page 26: ...your tires to that pressure Then visually check inflation by sitting on the saddle with your weight and noticing your tires response You should also squeeze tires and feel resistance so you ll know h...

Page 27: ...nd repeat the previous steps and remove the opposite side of the tire s sidewall bead on the same side of the rim you removed the first tire bead The tire may easily come off the rim if you pull the t...

Page 28: ...our bicycle incorporates electrical components it is advised when washing your bicycle you should first cover the throttle and battery base Use a plastic bag or a piece of plastic wrap to cover the co...

Page 29: ...justing knob which allows the outside pad to be adjusted closer to the rotor as it wears This appears as a red dial behind the caliper that you can adjust without the use of tools Simply rotate the re...

Page 30: ...ad clearance is properly set to the disc rotor For example at the front brakes look through the front of the fork to the caliper and pay attention to the area where the center of the caliper over laps...

Page 31: ...es either the removal of the disc brake caliper or wheel to install new pads To remove the caliper use the 5mm hex key in the multi piece tool kit that came with your bicycle and remove the caliper mo...

Page 32: ...ur This knob allows the loosening or tightening of the cable Rotate this knob clockwise or counterclockwise until the derailleur is properly changing gears This is a quick fix but for a correct adjust...

Page 33: ...e free by depending on the amount of riding and the environment your bicycle should be lubricated from time to time Areas not requiring lubrication are the HUBs Bottom Brackets and Headset They have b...

Page 34: ...tridge bearing headsets are only utilized on all Prodeco Technologies bicycles These are maintenance free systems and should not be serviced by anyone other than a knowledgeable bicycle repair person...

Page 35: ...rottle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the lever with resistance Chapter 8 Battery Management This section describes your batt...

Page 36: ...ctions Align the bottom of the battery with the battery base rail Once aligned slide the battery completely into the battery base and until the battery base terminals insert into the battery s termina...

Page 37: ...battery should be stored on the bicycle in the OFF position The battery should be kept away from fires or sparks and also away from possible water damage There is not much else to worry about with Li...

Page 38: ...ecifically designed to spread the torque of the motor and hold the axle in its dropouts The stainless steel plates act as safety devices safely holding the motor in place The motor offers a nominal 50...

Page 39: ...t is suggested you add pedaling hold throttle back 10 and whenever possible allow the bicycle to coast under no power Coasting under no power is similar to riding a traditional pedal powered bicycle W...

Page 40: ...is the possibility of an issue arising Prodeco Technologies includes one of the best warranties in the industry if there is an issue and this is a 2 year Front to Back warranty with no pro rating Cust...

Page 41: ...Technologies website at www prodecotech com or you can fill out the registration card in the next section below and scan it to service prodecotech com or fax it to 954 974 6729 or mail it to Prodeco...

Page 42: ...e part at issue replaced quickly You can also bring your bicycle to a local authorized dealer and they can assist you with the problem Parts are always in stock and can be ship immediately f Contactin...

Page 43: ...Aluminum 170 Arms w 44 x 3 32 CR Chain Guard Aluminum Alloy Sandblasted Bottom Bracket PT 100 5mm Sealed Bearing 68mm English Pedals Aluminum Alloy Nylon Folding w Cr mo Axles Chain KMC X8 93 Narrow...

Page 44: ...PT DE ALT M310 7 B 24 95 27 Fork Suspension Aluminum V141 26 Rim Size Zoom 130mm 1 1 8 Threaded Steerer Black Gloss PT FO 26 V141 130 BG 59 95 28 Frame Folding Aluminum V11 26 Rim Size Prodeco Technol...

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