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INSTALLATION (Continued): 

Plumbing (Continued):

 

 

When tightening all connections on this unit, be sure to support the TYTAN heater 
connection to prevent excessive torque or strain from damaging the internal plumbing of 
the unit.  

 

Figure 7: Tytan Heater Connection Support 

 

Failure to properly support the TYTAN 
plumbing connections during tightening will 
result in equipment damage and internal water 
leaks.  Such damage is not covered under the 
product warranty. 

 

Inlet/Outlet Plumbing Connections: 

1)  Remove the protective plastic caps from inlet and outlet plumbing. 

2)  Test fit the piping to insure proper length. 

3)  Support the TYTAN pipe fittings to avoid any damage during tightening. 

4)  Tighten the connections as required.  Take care not to over-tighten. 

5)  Establish water flow through the unit.  Inspect the plumbing for leaks. 

M-45-02 

TYTAN Manual 

Revision - Date:  01 – 11/16/07 

19 

Summary of Contents for Tytan

Page 1: ...TYTAN TM Inline Water Heater Instruction Manual www process technology com 7010 Lindsay Dr Mentor OH 44060 Phone 440 974 1300 Fax 440 974 9561 USA CN 800 621 1998...

Page 2: ...S OPTIONAL 22 RC3 COMMUNICATIONS OPTIONAL 23 RI REMOTE INTERFACE OPTIONAL 23 OPERATIONS 25 CONTROL PANEL 25 TEMPERATURE CONTROLLER E5CN 26 PARAMETER SETTINGS E5CN 29 CHANGING SET POINT E5CN 30 HIGH AL...

Page 3: ...INSTRUCTION MANUAL To be used to access features of the E5CN temperature controller Secure appropriate manual for any optional temperature controller used in place of the E5CN OMRON E5CK INSTRUCTION M...

Page 4: ...death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices DANGER HA...

Page 5: ...Kilowatts Flow Rate 12 18 24 36 48 72 96 120 144 GPM Maximum Theoretical Temperature Rise F 1 80 8 121 2 2 40 4 60 6 80 8 121 2 4 20 2 30 3 40 4 60 6 80 8 121 1 6 13 5 20 2 26 9 40 4 53 8 80 8 107 7...

Page 6: ...l S option PRV Valve PVDF Operating temperatures Process inlet Process outlet Up to 194 F 90 C depending upon operating conditions Temperature accuracy 1 F depending upon operating conditions Ambient...

Page 7: ...SYSTEM SPECIFICATIONS Continued Figure 1 Dimensional Drawing 12kW 48kW Units M 45 02 TYTAN Manual Revision Date 01 11 16 07 7...

Page 8: ...SYSTEM SPECIFICATIONS Continued Figure 2 Dimensional Drawing 72kW Unit M 45 02 TYTAN Manual Revision Date 01 11 16 07 8...

Page 9: ...SYSTEM SPECIFICATIONS Continued Figure 3 Dimensional Drawing 96kW 144kW Units M 45 02 TYTAN Manual Revision Date 01 11 16 07 9...

Page 10: ...iption of the heater construction including features and options The model number can be found on the model serial number label located on the front of the unit near the bottom see figures 1 3 Figure...

Page 11: ...always begin with the wattage of your heater The table provided below identifies the standard available wattage ratings and the number of heater columns needed to provide that amount of Wattage HEATE...

Page 12: ...C Built to SEMI S3 standards CE compliant version Includes CB option PLC PLC temperature controller in place of the standard PID controller RI Remote interface This will allow the user to start stop r...

Page 13: ...on Locate equipment so that ventilation provisions on the bottom and sides of the enclosure are not obstructed The ventilation fan exhausts air through these openings which prevents overheating of the...

Page 14: ...let near the bottom and the outlet near the top see figure 3 There is also a inch FNPT threaded pipe connection for the PRV valve on the back of the enclosure which must be plumbed to a non pressurize...

Page 15: ...l handling equipment 1 Inspect the shipping crate for evidence of damage If any damage is detected contact the carrier immediately 2 Inspect the shock sensors located on the outside of the crate The s...

Page 16: ...g connections or if present the disconnect handle Uncrating the free standing units 3 Remove the front of the crate 4 Remove any protective packaging material and any other materials that may have bee...

Page 17: ...nces or on uneven surfaces They are intended to facilitate small adjustments to the position of the unit at its place of operation Move the unit slowly as there is no means of slowing or stopping the...

Page 18: ...res up to 100 psi 6 9 Bar On all TYTAN units the lower plumbing connection will always be the inlet and the upper plumbing connections will always by the outlet The inlet plumbing to the unit must inc...

Page 19: ...ghtening will result in equipment damage and internal water leaks Such damage is not covered under the product warranty Inlet Outlet Plumbing Connections 1 Remove the protective plastic caps from inle...

Page 20: ...vices are properly installed Power Connections TYTAN units are designed to operate on 4 wire electrical power supplies 3 power wires 1 ground wire All electrical connections should conform to local el...

Page 21: ...power line to the appropriate terminals reference the Electrical Schematic making sure not to disturb existing wiring Use care that no loose strands of wire are exposed out of the terminal connection...

Page 22: ...be monitored or altered from the host computer On these units the communications wiring is made through a DB 9 receptacle located on the side or bottom of the cabinet An independent serial cable shoul...

Page 23: ...ine water heater The remote interface will allow remote operation of heater start stop remote EMO trip and remote monitoring of heater enabled and the status of the alarm system Some of the remote int...

Page 24: ...e signals that has been bypassed at the factory In order to use this remote EMO feature the red tag jumper must be removed Open contacts will stop heater operation 9 10 System Fault Output Dry Contact...

Page 25: ...following sections provide a description and instructions for two available temperature controllers 1 The Omron E5CN Controller This is the temperature controller used on standard Tytan heaters For a...

Page 26: ...process value outlet temperature modes and parameter symbols No 2 display SV Shows set points parameter operation read value or the variable input value Level key Switches the controller between auto...

Page 27: ...ON OUT2 Illuminates when control output 2 is ON Not used STOP Illuminates when the control operation has stopped CMW Illuminates when communications wiring is enabled Illuminates when setting change...

Page 28: ...incrementation Down Key Each press of this key decrements values displayed on the No 2 display or reverses the setting Holding the key down speeds up the incrementation Selecting Menu Levels The follo...

Page 29: ...d indicate settings that have been changed from the original factory default for operation with the TYTAN inline heater Level Parameter Description Setting R S Run Stop selection RUN AL 1 Alarm value...

Page 30: ...et high alarm value the heater will be disengaged and the audibly alarm will sound The temperature controller will activate once the process temperature exceeds the set point by the preset value The f...

Page 31: ...Turn on water supply and set the desired water flow 2 Set the Process Temperature Set point to the desired value See OPERATIONS Changing Primary Set point 3 Press and hold the level key for a minimum...

Page 32: ...sed on Tytan heaters that utilize the RC1 RC2 or RC3 options For units with these options refer to this section E5CK controller Do NOT use the section for the E5CN controller Figure 17 Omron Temperatu...

Page 33: ...s heat output is ON OUT2 Illuminates when the alarm 1 setting is ON tripped SUB1 Illuminates when the alarm 2 setting is ON tripped MANU Illuminates when the controller is in Manual operation mode ST...

Page 34: ...s The modes are selected by pressing the Display Key for one second or greater The up and down arrow keys allow the movement between modes in the top display Figure 19 Omron E5CK Menu Navigation M 45...

Page 35: ...P n Set point during ramp NP O Manipulated variable MV monitor for heat 0 C o Manipulated variable MV monitor for cool NP Level 0 r S Run Stop Run A t Auto Tune AT execute cancel o FF SP 0 Set point 0...

Page 36: ...ne second to cycle through the selected level mode menu until SP 0 is shown on the upper display 7 Press the up or down arrow key to adjust the SP 0 value to the desired point 8 9 Press the Display Ke...

Page 37: ...The process Set Point can be changed in the level 1 mode menu 7 8 Press the Display Key for a minimum of one second to enter the level select mode Press the up or down arrow key to select the desired...

Page 38: ...imum of one second to enter the level select mode 12 Press the up or down arrow key to select the desired level Level 1 for Auto Tune adjustment 13 Press the Display Key for a minimum of one second to...

Page 39: ...e of the heating elements 2 This controller has two discreet set points SP2 This is the over temperature cutoff setting which is set for 18 F 10 C ABOVE the primary set point on the Process temperatur...

Page 40: ...lay Resolution NodP IN LO Low Scale for Linear Input 0 IN HI High Scale for Linear Input 100 C 212 F SHlF PV Shift offset Value 0 FILT PV Filter Time Constant 2 OUT1 Output 1 Function HI O1 HY Output...

Page 41: ...open be careful not to touch the electrified components inside To avoid shock hazard qualified personnel should only perform this procedure Note If the Lock LED is lit on the face of the Over tempera...

Page 42: ...edures Reference temperature controller section if required 6 Adjust the setpoint of the temperature controller to the desired value 7 Turn the ENABLE HEATER switch past the ON position to the RESET p...

Page 43: ...be performed by qualified technicians Normal maintenance of TYTAN DI Water Heaters consists of the following 1 Disinfect the water heater along with the rest of the plumbing system on a regular basis...

Page 44: ...ny representative of PROCESS TECHNOLOGY or any other person to assume for it any other liabilities in connection with the sale of the products This warranty may not be verbally changed or modified by...

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