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Pro Spot i4s, Instruction Manual, Page: 4 / 44

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Table Of Contents

i4s Quick Start Instructions 

1

1.0 Introduction  2

2.0 Safety  3

2.1Important Warnings  4

2.2 Cooling System 

5

3.0 Installation 

6

Connecting The Electrical Supply/ Connecting the Air Supply 

7

4.0 Operation 

8

4.2 About Your Welder  9

4.3 Turning On The i4s  10

4.4 How To Login 

11

4.5 i4s Home Screen  12

4.6 i4s General Settings Menus  13

4.7 Administration Settings Menus 

18

5.0 Double Sided Welding Programs  25

5.1 Auto Mode Calibration 

26

5.2 Double Sided Welding Manual Mode 27

5.3 Creating A Custom Weld 

28

6.0 Single-Sided Welding 30

7.0 i4s Weld Gun  31

7.1 i4s On Gun Screen & Gun Controls  32

7.2 Extension Arms 

34

7.3 Electrode Components 

35

8.0 Electrode Alignment, Removal & Maintenance  36

8.1 Removing Welding Electrodes 

37

8.2 Welding Electrode Maintenance 

38

9.0 Notes  39

Summary of Contents for i4s

Page 1: ...Resistance Spot Welder Instruction Manual MNL i4s 1 0...

Page 2: ...technicians therefore all owners of Pro Spot products receive complete training first hand Pro Spot has two ASE certified training programs that are I CAR alliance approved Pro Spot has a fully equipp...

Page 3: ...rtant product documents and more My prospot com is a site just for you with an easy to use interface that is custom tailored based on the products you own This means quicker troubleshooting solutions...

Page 4: ...5 i4s Home Screen 12 4 6 i4s General Settings Menus 13 4 7 Administration Settings Menus 18 5 0 Double Sided Welding Programs 25 5 1 Auto Mode Calibration 26 5 2 Double Sided Welding Manual Mode27 5 3...

Page 5: ...button Note The default user password is 1234 Verify the presence of air pressure Verify all 3 phase lights are illuminated Turn power on Recommended minimum input pressure is 80 PSI See Section 4 2...

Page 6: ...d consum ables are used to make repairs Preparation and maintenance has been carried out according to the instructions in this manual All claims on warranty must verify that the fault has occurred wit...

Page 7: ...ipment During operation it is the responsibility of each individual user to consider The personal safety of themselves and others The safety of the welder through the proper use of the equipment and i...

Page 8: ...andle on the arm ATTENTION Ne pas faire fonctionner le soudeur pr s de l eau en voie humide ou l xterieur Risque de blessures ou de dommages au soudeur ATTENTION Ne placez pas le soudeur sur un sol in...

Page 9: ...de on the back of the i4s Be sure to check the coolant levels regularly to maintain an optimum of 10L minimum in the tank Make sure the water cooling hoses are securely clipped into place before weldi...

Page 10: ...es graves au soudeur Ne pas utiliser sur une pente de plus de 10 IMPORTANT C est la responsabilit du propri taire de s assurer que l quipement a t install commesp cifi dans les instructions fournies C...

Page 11: ...electrical connections must be made by a qualified electrician Risk for electrical shock ATTENTION Toutes les connexions lectriques doivent tre faites par un lectricien qual fi Risque de choc lectriqu...

Page 12: ...gy delivered to each weld which ultimately determines the overall quality of the weld Perform regular destructive tests on the metal you are welding to validate the weld no matter which mode you are i...

Page 13: ...tated on the rear panel name plate Open circuit output voltage 20v max E M C classification is CISPR 11 Double Sided Gun Weld Caps Weld Arm Handle Wireless Antenna Single Sided Gun Wraparound Handle A...

Page 14: ...r Seul le personnel qualifi devrait utiliser ce soudeur When in use the i4s discharges a large magnetic field which can negatively effect medical implant devices such as pacemakers When in use The i4s...

Page 15: ...Screen Touch the login button to continue logging in On Login Menu and you can select the account you wish to login into Enter the user password and then press the green check mark to continue to the...

Page 16: ...tings Menu System Updates Home Screen Button User Profiles Training Menu Work Order Menu Log Menu Help Menu System Updates Button Cooling Settings Time Date WIFI Menu Phase 1 Power Level Phase 2 Power...

Page 17: ...select the Settings tab on the top right of the screen The WIFI Menu will let you connect to any wireless network available in your area Select the network you wish to connect After selecting your net...

Page 18: ...atures for Single Sided Welding and Double Sided Welding as well as a Fixed Cool Time for the machine The Single Sided Air and Double Sided Air Cooling are switched o off by sliding the toggle buttons...

Page 19: ...user to select the brightness level of the LCD screen range 20 100 The Date Time Menu allows the user to set the time and date It also allows the user to choose whether they wish to see a 12 Hour or 2...

Page 20: ...e able to change the way the machine displays temperature Celsius or Fahrenheit and the clock settings 12 Hour or 24 Hour In the Change Password Menu you are able to change your User Profile Password...

Page 21: ...or software updates and to download the latest updates from Pro Spot It also displays the Update History of the machine The Version Info Menu displays the version of software the machine is operating...

Page 22: ...the Settings tab 2 Once you re on the Setting tab select Administration Figure 1 3 Once you see the Administration Menu you will be prompted with a password screen Figure 2 4 Enter the password to get...

Page 23: ...eate a new work order select Add New Work Order This is the red button with a plus sign Figure 3 3 Once you press the Add New Work Order Button a menu will pop up and let you enter in the work order i...

Page 24: ...Work Order Menu and hit Export on the top right 2 Once you press the export button you will be taken to the Export Work Order prompt Figure 7 3 You have two choices on how to export the work order ex...

Page 25: ...up the Work Order Settings Figure 9 4 Select the option to allow users to add work orders and press the Save Button Figure 10 5 Now when users access the Work Orders Menu they will also have the optio...

Page 26: ...user Basic User Settings Not permitted to change any advanced settings Standard User Settings Permitted to change advanced settings Advanced User Settings Permitted to change Auto Mode advanced settin...

Page 27: ...ltage Figure 15 Factory Reset Menu The Factory Reset Menu will give you the option to reset weld programs user preferences system alerts and a complete factory reset Figure 16 To Reset 1 Select the fe...

Page 28: ...ance The electrode pressure calibration setting is used to verify that the welder is receiving sufficient air pressure WARNING These functions are for factory calibration only and should not be used b...

Page 29: ...Select the Enter Measured Voltage Button to enter a test pressure Figure 21 3 Enter the desired test pressure in bars and press the green button with the check mark on the bottom right hand side of t...

Page 30: ...Figure 1 IMPORTANT The i4s welder comes without coolant to ease transportation be sure to fill the coolant tank before turning on the welder IMPORTANT Turn the power off before disconnecting water ho...

Page 31: ...ton can be used to modify weld settings Only users at the advanced and expert levels are permitted to access Weld Mode settings WARNING It is NOT recommended that factory settings be modified Measurem...

Page 32: ...can be over written by the user and can be reset in the global settings if necessary Figure 5 Some basic settings will be displayed on the main Manual Mode Screen Figure 6 Available settings dependen...

Page 33: ...Selection Button on the Manual Mode Screen then select the appropriate weld cap How To Create A Custom Weld PS 025 PS 027 PS 026 Weld Time Amount of time current is applied during the weld Weld Curren...

Page 34: ...ow much current is applied to the second pulse If you selected Pulse Weld you will see the following options Pulse On Time Amount of time each pulse is applied Pulse Off Delay Amount of time between e...

Page 35: ...o repair such as rust and dent repair With the i4s you re able to access 16 programs associated with each selectable SS weld tip Set Weld Time Welding in Single Sided Mode 1 Select the Weld Tip and Pr...

Page 36: ...s tom Programs Welding Arm Welding Arm Electrode Clamping Handle Using the Double Acting Gun Press and hold the Release Trigger Button to open electrodes wide Press and hold the Weld Trigger and top r...

Page 37: ...controls allow the user to calibrate easily navigate between programs turn on Measurement Mode and check the results of the last weld To access the Options Menu from the gun press and hold down the M...

Page 38: ...ld Feedback Screen Single Sided Mode Screen The Weld Feedback screen will show up on the i4s screen and the i4s gun screen after a weld has been performed The Weld Feedback screen indicates to the use...

Page 39: ...anging Extension Arms Turn off the welder before disconnecting water lines Make sure to properly secure all water hoses before welding How To Change Extension Arms 1 Turn off the welder 2 Disconnect w...

Page 40: ...Electrode Components PSW 080 SHANK CAP COMPONENTS PSW 520 SHANK CAP COMPONENTS PSW WH 090 SHANK CAP COMPONENTS 1 Divider P N 90 1711 2 O ring P N 52 0086 3 Screw in Shank P N 90 1710 4 Weld Cap P N PS...

Page 41: ...the gun is evenly aligned with the extension arm electrode tighten down the arm and recalibrate the weld gun CORRECT WRONG IMPORTANT Proper electrode alignment is critical to weld integ rity IMPORTANT...

Page 42: ...still attached to the electrode shaft for a better grip 4 Finally if the weld cap has not loosened hold on to the electrode and gently tap the weld cap off with a hammer Make sure that when you are t...

Page 43: ...e weld caps Note The PLT 51 meant for the OEM weld caps is distinguishable from the PLT 50 by the lack of green mark on the neck of the grinding head Cap cleaning 1 Turn off the i4s 2 Connect the PLT...

Page 44: ...Pro Spot International Inc 5932 Sea Otter Place Carlsbad CA 92010 Toll Free US Only 877 PRO SPOT Phone 760 407 1414 Fax 760 407 1421 E mail info prospot com Web www prospot com...

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