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Air Shear

7

For technical questions call: 1-800-665-8685

V 2.0

8380198

LUBRICATION

1.  All air tools are packed in grease to prevent corrosion of internal parts during shipping and storage. We 

recommend you clean this out to have optimum performance from your new air tool. Add a generous amount of 
air tool oil in the air inlet, and then run the tool under no load until exhaust is clear to remove packing grease. 
For future maintenance, add only one or two drops of oil daily.

2.  It is very important that the tool be properly lubricated. Without proper lubrication, the tool will not work 

properly and parts will wear prematurely. Manually dropping a drop or two of air tool oil once a day into the 
tool’s male connector is better than using an automatic in-line lubricator, which should only be required when 
there are multiple users of the same tool.

3.  Keep the in-line lubricator filled and correctly adjusted. It should be regularly checked and filled with air tool 

oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the exhaust ports 
and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil 
collects on the paper. Excessive amounts of oil should be avoided.

4.  Air tool oil is the only recommended lubricant for use in all air tools. Do not try to use other types of lubricants 

to oil your tools. Using the wrong lubricant will cause premature tool failure and/or loss of power. Use 
only recommended lubricants, specially made for pneumatic applications. Substitutes may harm the rubber 
compounds in the tool’s O-rings and other rubber parts.

5.  Oiling your air tool regularly is important, but it is also important not to over oil your air tool. Over oiling can 

cause premature tool failure. Your tool may not be ruined, but it will begin to experience loss of power that will 
continually get worse until it no longer works, at which point the tool will have to be taken apart and cleaned of 
excess oil.

6.  In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, 

etc.), it should receive a generous amount of lubrication at that time. The tool should be run for approximately 
30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean 
and dry environment.

WARNING! NEVER use WD-40 to clean or lubricate your air tool. WD-40 is a solvent that will break down the 
internal grease and cause the air tool to seize up.

UNPACKING

1.  Carefully remove the parts and accessories from the box.
2.  Make sure that all items listed in the parts lists are included.
3.  Inspect the parts carefully to make sure the tool was not damaged while shipping.
4.  Do not discard the packaging material until you have carefully inspected and satisfactorily operated the tool.

WARNING! If any part is missing, do not operate the tool until the missing parts are replaced. Failure to do so 
could result in serious personal injury.

Summary of Contents for 8380198

Page 1: ...User Manual 8380198 V 2 0 Air Shear Please read this manual before use ...

Page 2: ......

Page 3: ...ions should always be followed to reduce the risk of personal injury and or damage to the equipment Note that when this manual refers to a part number it refers to the parts list included Before allowing someone else to use this tool make sure they are aware of all safety information WORK AREA 1 Keep your work area clean and well lit Cluttered and dark areas invite accidents 2 Operate in a safe wo...

Page 4: ...d may lead to loss of control VIBRATION PRECAUTIONS This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not b...

Page 5: ...ol will perform better and more safely at the task for which it was intended Do not modify this tool or use for a purpose for which it was not designed 2 Securely hold this tool using both hands Using tools with only one hand can result in loss of control 3 Maintain tools with care Keep tools clean sharp and in good condition for a better and safer performance Follow instructions for lubricating a...

Page 6: ...se to the point that it may not meet the minimum required for the tool As well a longer hose can become a tripping hazard 10 Keep hose away from heat oil and sharp edges Check hose for wear and make certain that all connections are secure 11 Always carry a tool by its handle never carry the tool by the air hose 12 Line pressure should be increased to compensate for unusually long air hoses over 26...

Page 7: ...ools Using the wrong lubricant will cause premature tool failure and or loss of power Use only recommended lubricants specially made for pneumatic applications Substitutes may harm the rubber compounds in the tool s O rings and other rubber parts 5 Oiling your air tool regularly is important but it is also important not to over oil your air tool Over oiling can cause premature tool failure Your to...

Page 8: ...alve between the compressor and the tool 4 Turn on the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 5 Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure 120 PSI at any time Adjust the pressure gradually while checkin...

Page 9: ... work piece before releasing the Trigger This will help keep the Blades from getting caught in the work piece See Figure A 8 If the tool requires more force to accomplish the task verify that the tool receives sufficient unobstructed airflow 4 CFM CAUTION To prevent tool failure resulting in injury Do not exceed the tool s maximum air pressure rating 120 PSI If the tool still does not have suffici...

Page 10: ...he Center Blade 54 first then remove the Left Blade 55 Right Blade 56 and the two spacers 53 See Figure B Install the new Blades Place the two spacers 53 between the new Left Blade 55 and Right Blade 56 and insert into the Cutter Housing 50 Figure B Thread in the two screws 52 and tighten the two Cutter Housing Nuts 51 See Figure B Figure B 50 52 56 53 54 55 52 51 50 Cutter Housing 50 Screw 52 Rig...

Page 11: ...eeded If this fails bring to service center Air flow blocked by dirt Excessive air tool oil in tool or buildup of shipping grease Run tool under no load for short periods of time until exhaust clears Tools will not run Air flows freely from exhaust O rings throttle valve dislodged from seat inlet valve Have a qualified technician replace the O ring Damage to or excessive wearing of internal parts ...

Page 12: ...scription Qty 23 Ball Bearing 1 24 Ball Bearing 1 25 Spring Pin 3 26 Rear End Plate 1 27 Cylinder 1 28 Front End Plate 1 29 Rotor 1 30 Rotor Blade 4 31 O Ring 1 32 Work Spindle 1 33 Planetary Gear Assembly incl 33 1 33 2 2 33 1 Planetary Gear 2 33 2 Bushing 2 34 Bushing 1 35 Washer 1 No Description Qty 36 Spacer 1 37 Ball Bearing 1 38 Eccentric Nut 1 41 Ball Bearing 1 42 Ball Bearing 1 44 Pin 2 45...

Page 13: ...Manuel d utilisateur 8380198 V 2 0 Cisaille pneumatique Veuillez lire ce manuel avant d utiliser cet outil ...

Page 14: ......

Page 15: ... réduire le risque de blessures et ou de dommage à l équipement Veuillez noter que lorsque ce manuel fait référence à un numéro de pièce il fait référence à la liste des pièces ci incluse Avant de permettre à un autre individu d utiliser cet outil assurez vous qu il connaît toutes les consignes de sécurité AIRE DE TRAVAIL 1 Gardez votre aire de travail propre et bien éclairée Les endroits encombré...

Page 16: ...ntre le corps est instable et risque d entraîner une perte de contrôle PRÉCAUTIONS RELATIVES AUX VIBRATIONS Cet outil vibre pendant son usage Une exposition répétitive ou prolongée aux vibrations peut causer des blessures temporaires ou permanentes surtout aux mains aux bras et aux épaules 1 Toute personne qui utilise des outils vibrateurs sur une base régulière ou pendant des périodes prolongées ...

Page 17: ...res s il est utilisé pour une tâche à laquelle il est destiné Ne modifiez pas cet outil et ne l utilisez pas à des fins auxquelles il n a pas été conçu 2 Tenez cet outil solidement avec les deux mains L utilisation d un outil d une seule main peut causer une perte de contrôle 3 Prenez soin des outils Gardez les outils propres affûtés et en bon état pour obtenir une performance supérieure et plus s...

Page 18: ... graves N utilisez pas une source d air en plus d un compresseur d air pour alimenter cet outil 6 Utilisez toujours un régulateur d air un filtre en ligne et un purgeur de condensat dans votre système d air comprimé Ces accessoires augmenteront la durée de vie de l outil et le garderont en bon état de fonctionnement 7 Purgez le réservoir d air quotidiennement La présence d eau dans la conduite d a...

Page 19: ...t ses pièces s useront prématurément Le fait d ajouter quelques gouttes d huile pour outils pneumatiques chaque jour dans le connecteur mâle de l outil est préférable à l utilisation d un graisseur en ligne pour outil pneumatique lequel ne devrait être requis que lorsque plusieurs personnes se servent du même outil 3 Gardez le lubrificateur en ligne rempli d huile et correctement réglé Le lubrific...

Page 20: ...ISSEMENT Si des pièces sont manquantes ne faites pas fonctionner l outil avant que les pièces manquantes aient été remplacées Le non respect de cet avertissement peut entraîner de graves blessures UTILISATION IDENTIFICATION DES PIÈCES Lame gauche 55 Lame centrale 54 Gâchette 4 Entrée d air 5 CONFIGURATION ASSEMBLAGE INITIAL DE L OUTIL ALIMENTATION D AIR AVERTISSEMENT Pour éviter des blessures grav...

Page 21: ...uite d air avant l utilisation Ajoutez quelques gouttes après chaque heure d utilisation en continu 2 IMPORTANT Avant la première utilisation il est recommandé de faire un essai de la cisaille sur un matériau destiné au rebut pour déterminer la capacité de coupe des lames 55 54 56 3 Connectez le tuyau d alimentation en air à la cisaille Mettez le compresseur sous tension puis réglez son régulateur...

Page 22: ...acer les lames utilisez uniquement les lames de rechange recommandées 55 54 56 pour cette cisaille Voir la Figure B Retirez les 2 vis 52 et les écrous 51 du boîtier de coupe 50 de la cisaille Voir la Figure B Retirez d abord la lame centrale 54 puis la lame gauche 55 la lame droite 56 et les 2 entretoises 53 Voir la Figure B Installez les lames neuves Placez les 2 entretoises 53 entre la lame neuv...

Page 23: ...cès d huile pour outil pneumatique dans l outil ou une accumulation de graisse d empaquetage Faites fonctionner l outil sans charge durant de courtes périodes de temps jusqu à ce que l échappement s éclaircisse Les outils ne fonctionneront pas De l air sort librement de l échappement La soupape d accélérateur à joints toriques est sortie de la soupape d admission à siège Demandez à un technicien q...

Page 24: ...ent à billes 1 24 Roulement à billes 1 25 Tige de ressort 3 26 Plaque d extrémité arrière 1 27 Cylindre 1 28 Plaque d extrémité avant 1 29 Rotor 1 30 Pale de rotor 4 Numéro Description Qté 31 Joint torique 1 32 Broche de travail 1 33 Ensemble d engrenage planétaire comprend 33 1 33 2 2 33 1 Engrenage planétaire 2 33 2 Bague 2 34 Bague 1 35 Rondelle 1 36 Entretoise 1 37 Roulement à billes 1 38 Écro...

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