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Air Shear

5

For technical questions call: 1-800-665-8685

V 2.0

8380198

SPECIFIC SAFETY PRECAUTIONS

1.  The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that 

may occur. It must be understood by the operator that use common sense and caution are factors which cannot 
be built into this product, but must be supplied by the operator.

2.  Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a 

hose is ruptured.

3.  Use this tool with both hands only. Using tools with only one hand can result in loss of control.
4.  Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the 

tool out of your control.

5.  Before using the Shear, make sure the Blades (55, 54, 56) are properly attached to the tool. Be sure the Blades 

are not dull, cracked, or bent.

6.  The Blades will become hot while cutting. Allow the Blades to completely cool before touching.
7.  Allow the Blades to move at full speed before feeding them into the work piece. Do not force the Blades into 

the work piece when cutting. Apply moderate pressure, allowing the Blades to cut without being forced. When 
turning off the Shear, allow the Blades to stop on their own. Do not press against the Blades to stop them.

8.  Always use recommended replacement Blades. The recommended replacement Left Blade (55), Center Blade 

(54), and Right Blade (56) are available from Princess Auto LTD.

TOOL USE AND CARE

1.  Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger 

industrial tool. The tool will perform better and more safely at the task for which it was intended. Do not modify 
this tool or use for a purpose for which it was not designed.

2.  Securely hold this tool using both hands. Using tools with only one hand can result in loss of control.
3.  Maintain tools with care. Keep tools clean, sharp and in good condition for a better and safer performance. 

Follow instructions for lubricating and changing accessories. Inspect tool fittings, alignment and hoses 
periodically and, if damaged, have them repaired by an authorized technician or replaced. The handles must 
be kept clean, dry and free from oil and grease at all times. A properly maintained tool reduces the risk of 
binding and is easier to control. Sharp tools are safer than tools which have become dull because you do not 
have to apply excessive amounts of force to make your cuts. Applying excessive force can lead to slips and 
damage to your work or personal injury.

4.  Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are removed from the tool or 

machine before connecting it. A wrench or key that is left attached to a rotating part of the tool increases the 
risk of personal injury.

5.  Avoid unintentional starts. Be sure that the throttle switch is in neutral or OFF position when not in use and 

before connecting it to any air source. Do not carry the tool with fingers near or on the switch.

6.  Only use the lubricants supplied with the tool or specified by the manufacturer. Other lubricants may not be 

suitable and may damage the tool or even make the tool explode.

7.  When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust.
8.  Maintain the label and name plate on the tool. These carry important information. If unreadable or missing, 

contact Princess Auto for a replacement.

Summary of Contents for 8380198

Page 1: ...User Manual 8380198 V 2 0 Air Shear Please read this manual before use ...

Page 2: ......

Page 3: ...ions should always be followed to reduce the risk of personal injury and or damage to the equipment Note that when this manual refers to a part number it refers to the parts list included Before allowing someone else to use this tool make sure they are aware of all safety information WORK AREA 1 Keep your work area clean and well lit Cluttered and dark areas invite accidents 2 Operate in a safe wo...

Page 4: ...d may lead to loss of control VIBRATION PRECAUTIONS This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not b...

Page 5: ...ol will perform better and more safely at the task for which it was intended Do not modify this tool or use for a purpose for which it was not designed 2 Securely hold this tool using both hands Using tools with only one hand can result in loss of control 3 Maintain tools with care Keep tools clean sharp and in good condition for a better and safer performance Follow instructions for lubricating a...

Page 6: ...se to the point that it may not meet the minimum required for the tool As well a longer hose can become a tripping hazard 10 Keep hose away from heat oil and sharp edges Check hose for wear and make certain that all connections are secure 11 Always carry a tool by its handle never carry the tool by the air hose 12 Line pressure should be increased to compensate for unusually long air hoses over 26...

Page 7: ...ools Using the wrong lubricant will cause premature tool failure and or loss of power Use only recommended lubricants specially made for pneumatic applications Substitutes may harm the rubber compounds in the tool s O rings and other rubber parts 5 Oiling your air tool regularly is important but it is also important not to over oil your air tool Over oiling can cause premature tool failure Your to...

Page 8: ...alve between the compressor and the tool 4 Turn on the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 5 Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure 120 PSI at any time Adjust the pressure gradually while checkin...

Page 9: ... work piece before releasing the Trigger This will help keep the Blades from getting caught in the work piece See Figure A 8 If the tool requires more force to accomplish the task verify that the tool receives sufficient unobstructed airflow 4 CFM CAUTION To prevent tool failure resulting in injury Do not exceed the tool s maximum air pressure rating 120 PSI If the tool still does not have suffici...

Page 10: ...he Center Blade 54 first then remove the Left Blade 55 Right Blade 56 and the two spacers 53 See Figure B Install the new Blades Place the two spacers 53 between the new Left Blade 55 and Right Blade 56 and insert into the Cutter Housing 50 Figure B Thread in the two screws 52 and tighten the two Cutter Housing Nuts 51 See Figure B Figure B 50 52 56 53 54 55 52 51 50 Cutter Housing 50 Screw 52 Rig...

Page 11: ...eeded If this fails bring to service center Air flow blocked by dirt Excessive air tool oil in tool or buildup of shipping grease Run tool under no load for short periods of time until exhaust clears Tools will not run Air flows freely from exhaust O rings throttle valve dislodged from seat inlet valve Have a qualified technician replace the O ring Damage to or excessive wearing of internal parts ...

Page 12: ...scription Qty 23 Ball Bearing 1 24 Ball Bearing 1 25 Spring Pin 3 26 Rear End Plate 1 27 Cylinder 1 28 Front End Plate 1 29 Rotor 1 30 Rotor Blade 4 31 O Ring 1 32 Work Spindle 1 33 Planetary Gear Assembly incl 33 1 33 2 2 33 1 Planetary Gear 2 33 2 Bushing 2 34 Bushing 1 35 Washer 1 No Description Qty 36 Spacer 1 37 Ball Bearing 1 38 Eccentric Nut 1 41 Ball Bearing 1 42 Ball Bearing 1 44 Pin 2 45...

Page 13: ...Manuel d utilisateur 8380198 V 2 0 Cisaille pneumatique Veuillez lire ce manuel avant d utiliser cet outil ...

Page 14: ......

Page 15: ... réduire le risque de blessures et ou de dommage à l équipement Veuillez noter que lorsque ce manuel fait référence à un numéro de pièce il fait référence à la liste des pièces ci incluse Avant de permettre à un autre individu d utiliser cet outil assurez vous qu il connaît toutes les consignes de sécurité AIRE DE TRAVAIL 1 Gardez votre aire de travail propre et bien éclairée Les endroits encombré...

Page 16: ...ntre le corps est instable et risque d entraîner une perte de contrôle PRÉCAUTIONS RELATIVES AUX VIBRATIONS Cet outil vibre pendant son usage Une exposition répétitive ou prolongée aux vibrations peut causer des blessures temporaires ou permanentes surtout aux mains aux bras et aux épaules 1 Toute personne qui utilise des outils vibrateurs sur une base régulière ou pendant des périodes prolongées ...

Page 17: ...res s il est utilisé pour une tâche à laquelle il est destiné Ne modifiez pas cet outil et ne l utilisez pas à des fins auxquelles il n a pas été conçu 2 Tenez cet outil solidement avec les deux mains L utilisation d un outil d une seule main peut causer une perte de contrôle 3 Prenez soin des outils Gardez les outils propres affûtés et en bon état pour obtenir une performance supérieure et plus s...

Page 18: ... graves N utilisez pas une source d air en plus d un compresseur d air pour alimenter cet outil 6 Utilisez toujours un régulateur d air un filtre en ligne et un purgeur de condensat dans votre système d air comprimé Ces accessoires augmenteront la durée de vie de l outil et le garderont en bon état de fonctionnement 7 Purgez le réservoir d air quotidiennement La présence d eau dans la conduite d a...

Page 19: ...t ses pièces s useront prématurément Le fait d ajouter quelques gouttes d huile pour outils pneumatiques chaque jour dans le connecteur mâle de l outil est préférable à l utilisation d un graisseur en ligne pour outil pneumatique lequel ne devrait être requis que lorsque plusieurs personnes se servent du même outil 3 Gardez le lubrificateur en ligne rempli d huile et correctement réglé Le lubrific...

Page 20: ...ISSEMENT Si des pièces sont manquantes ne faites pas fonctionner l outil avant que les pièces manquantes aient été remplacées Le non respect de cet avertissement peut entraîner de graves blessures UTILISATION IDENTIFICATION DES PIÈCES Lame gauche 55 Lame centrale 54 Gâchette 4 Entrée d air 5 CONFIGURATION ASSEMBLAGE INITIAL DE L OUTIL ALIMENTATION D AIR AVERTISSEMENT Pour éviter des blessures grav...

Page 21: ...uite d air avant l utilisation Ajoutez quelques gouttes après chaque heure d utilisation en continu 2 IMPORTANT Avant la première utilisation il est recommandé de faire un essai de la cisaille sur un matériau destiné au rebut pour déterminer la capacité de coupe des lames 55 54 56 3 Connectez le tuyau d alimentation en air à la cisaille Mettez le compresseur sous tension puis réglez son régulateur...

Page 22: ...acer les lames utilisez uniquement les lames de rechange recommandées 55 54 56 pour cette cisaille Voir la Figure B Retirez les 2 vis 52 et les écrous 51 du boîtier de coupe 50 de la cisaille Voir la Figure B Retirez d abord la lame centrale 54 puis la lame gauche 55 la lame droite 56 et les 2 entretoises 53 Voir la Figure B Installez les lames neuves Placez les 2 entretoises 53 entre la lame neuv...

Page 23: ...cès d huile pour outil pneumatique dans l outil ou une accumulation de graisse d empaquetage Faites fonctionner l outil sans charge durant de courtes périodes de temps jusqu à ce que l échappement s éclaircisse Les outils ne fonctionneront pas De l air sort librement de l échappement La soupape d accélérateur à joints toriques est sortie de la soupape d admission à siège Demandez à un technicien q...

Page 24: ...ent à billes 1 24 Roulement à billes 1 25 Tige de ressort 3 26 Plaque d extrémité arrière 1 27 Cylindre 1 28 Plaque d extrémité avant 1 29 Rotor 1 30 Pale de rotor 4 Numéro Description Qté 31 Joint torique 1 32 Broche de travail 1 33 Ensemble d engrenage planétaire comprend 33 1 33 2 2 33 1 Engrenage planétaire 2 33 2 Bague 2 34 Bague 1 35 Rondelle 1 36 Entretoise 1 37 Roulement à billes 1 38 Écro...

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