background image

EmpyrE ElItE InstallatIOn and OpEratIOn manual 

5

safeTy

 

•  The  Empyre  Elite  furnace  is  designed  to  work  in 

conjunction with another heat source. We recommend 

this furnace not to be used as a stand alone unit. 

Should the system fail or run out of wood, a backup 

system must be in place. 

  •  For best efficiency and cleanest burn use only seasoned 

firewood. NEVER burn trash, tires, solvents, plastics, 

engine oil, gasoline or other flammable liquids, rubber, 

naptha, household garbage, material treated with 

petroleum products (particle board, railroad ties and 

pressure treated, painted, or kiln dried wood), leaves, 

paper products, or cardboard. 

  •  Start the fire with paper and small kindling. 
  •  The Empyre Elite furnace is designed to operate under 

atmospheric pressure only. ALWAYS keep the vent cap 

/ water level indicator loose over the vent opening. Do 

not seal or clamp down the vent cap. 

  •  Keep  area  around  the  furnace  clean  at  all  times  to 

avoid  possible  fire  hazards.  Adhere  to  installation 

clearance and restrictions.

  •  The Empyre Elite may be installed on a well constructed 

combustible floor, however, a noncombustible liner must 

be placed underneath and around the furnace. See page 

9, Installation Requirements, item #1 for details. 

  •  The Empyre Elite rear access cover is secured with 2 

screws. Because of an electrocution hazard and hot 

surfaces always keep children away. Rear access 

cover must ALWAYS be in place with screws secured 

with wrench. 

  •  Read the manual carefully and read all decals on the 

Empyre Elite furnace. Should you have any questions 

not answered in this manual, contact your dealer.

  saFE dOOr OpEratIOn:
  lOadInG dOOr: alWays OpEn slOWly

  1. Move 

lEVEr

 above loading door to the left, buzzer comes 

on, wait momentarily and 

slOWly

 open loading door.

  2. After loading 

ClOsE

 and

 latCH

 door firmly and move 

lEVEr

 to the right. Buzzer is now off. Buzzer must be 

off for normal operation. 

dO nOt 

operate with loading 

door open.

 

asH dOOr: alWays OpEn slOWly

 1. 

alWays

 switch furnace off before opening door.  

dO nOt

 operate with ash removal door open.

 2. 

ClOsE

 and 

latCH

 door firmly.

CautIOn!

Keep children a safe distance from the furnace.

dO nOt

 use chemicals, gasoline, oil or any other 

combustible fluid to start the fire.

dO nOt 

store fuel or combustible materials within the 

installation clearance area.

dO nOt

 connect the unit to a chimney flue or vent that 

serves a gas or other appliance.

dO nOt

 burn trash in this furnace.

dO nOt

 pressurize water in furnace.

dO nOt

 damage furnace. Load wood carefully.

dO nOt 

run furnace with water level below  

add mark.

dO nOt 

operate the furnace below a temperature of 

165°F (74°C). This is important in order to maintain 

the warranty.

dO nOt

 dump ash close to any combustible 

materials. Place ash in metal container and away from 

combustible materials.

dO nOt

 operate with loading or ash removal doors open.

dO nOt 

add fuel during a power outage.

dO nOt 

allow ash and creosote buildup. Furnace must 

be kept in good condition. Follow cleaning instructions 

in the Installation and Operation Instruction Manual.

dO nOt

 

use with an automatic stoker unless so certified.

dO nOt

 

modify this unit in any way. Any modification 

will void the warranty.

In the event of loss of electrical power:

  1. Open all flow-check and zone valves in the system. 

Depending on system design, this may allow 

convective circulation.

  2. It is important to remember that the heating system 

cannot dispose of a great deal of heat without the 

circulators  running.  Avoid  over-firing!  DO  NOT  LOAD 

LARGE AMOUNTS OF SOLID FUEL INTO THE FURNACE! 

Fire the furnace cautiously until it is determined how 

quickly the heat system is able to dissipate the heat 

being produced by the furnace.

  3. When the power has returned, reset all flow-check and 

zone valves and resume normal operation of the system.

  4. Check water level.

In the event of a runaway fire:

  1. Ensure the firebox door is tightly closed.

  2. Close all combustion air inlets on the furnace.

to cool an overheated furnace: 

  1.  Turn all thermostats to their highest temperature setting.

safety precautions

Summary of Contents for Empyre Elite 100

Page 1: ...Installation and Operation Instructions Empyre Elite Model 100 and 200...

Page 2: ......

Page 3: ...stallation 10 Supplying Make Up Air 11 Low Water Temperature Protection 11 Empyre System Optimizer 11 Electrical Hookup 12 Water Line Hookup 12 Side Arm Installation 14 Optional Heat Exchanger 14 Auxi...

Page 4: ...Switch DTS 22 Hot Water Wood Furnace Wiring Diagram 23 How to Correct a Sticking Flapper 24 Furnace Specifications 25 Furnace Options 25 Ash Rake and Brush Hanger Assembly 25 Unit Dimensions Model 100...

Page 5: ...ed wood gasification to produce highly efficient combustion in the furnace s dual burn chambers 1 Wood in the firebox burns from the bottom up drying the top layer of wood in the firebox and forcing g...

Page 6: ...ax Combustion Blowers Empyre Elite 100 70211231 Fuel Burn wood only Floor May be installed on a well constructed combustible floor A noncombustible liner must be placed underneath the furnace at least...

Page 7: ...OOR ALWAYS OPEN SLOWLY 1 ALWAYS switch furnace off before opening door DO NOT operate with ash removal door open 2 CLOSE and LATCH door firmly CAUTION Keep children a safe distance from the furnace DO...

Page 8: ...lly hazardous situation that if not avoided MAY result in minor or moderate injury if proper practices are not taken or serves as a reminder to follow appropriate safety practices Safety Decals Please...

Page 9: ...Empyre Elite Installation and Operation Manual 7 Safety 1 3 4 5 7 6 Front View 1 2 3 Rear View 6 4 5 7 2...

Page 10: ...Operation Manual Features Identifying Main Components see list of components on page 9 47 46 45 48 1 10 12 9 8 7 6 5 4 3 2 11 42 43 41 40 39 38 44 26 27 14 13 28 29 30 16 15 19 17 18 31 21 22 23 25 1...

Page 11: ...urnace 12 305 mm Front of Furnace to Combustibles 48 1220 mm Flue Pipe 12 305 mm Ceiling to Furnace 24 610 mm Floor 0 0 mm Installation Requirements 1 The Empyre Elite must be installed on a level sta...

Page 12: ...ontrol box follow these instructions to re install the switch trigger remove the control front plate to view the inside of the control box guide the switch trigger into the slot next to the limit swit...

Page 13: ...m Low Water Temperature Protection It is the Responsibility of the installer to provide low water temperature protection in the design of the heat distribution system The Empyre Elite furnace is no di...

Page 14: ...s recommended that a line be installed between the overflow port and suitable catch pan or drain 1 Hook up supply to Supply port and return to Return port as indicated see page 8 2 Install shut off va...

Page 15: ...eeds and will conform to all local codes The Pro Fab Industries warranty covers the Empyre Elite furnace only and does not include anything outside of the Empyre Elite furnace Pro Fab Industries takes...

Page 16: ...rm as low as possible PUMP BALL VALVE THERMOMETER BOILER DRAIN TEMPERING OR MIXING VALVE SYMBOLS INDEX Side Arm Installation To domestic heating system Hot water in from Empyre Elite furnace To top of...

Page 17: ...door Furnace runs out of wood Figure 1 Note The existing furnace functions as a standby The aquastat on the standby furnace should be turned lower than the aquastat on the Empyre Elite Auxiliary Heat...

Page 18: ...ow Check water level again 8 Add Pro Fab approved water treatment through vent opening Figure 1 9 Check water level when water temperature is 170 F 77 C and add water until level indicator shows full...

Page 19: ...n burning extremely dry firewood pieces should be over 5 12 7 cm in diameter If using high moisture wood use pieces that are less than 5 12 7 cm in diameter It is good to mix the dry and wet wood when...

Page 20: ...out of the firebox gently rake it into the secondary burn chamber through the opening in the bottom of the firebox It is important to rake ash buildup away from the back wall of the firebox 1 Do this...

Page 21: ...vate by moving the lever fully to the right and then back to the left 3 Close door securely and move lever fully to the right Note if the lever is not fully to the right the buzzer will remain on and...

Page 22: ...at exchanger flues weekly A buildup in the flues and chimney will cause a poor draft and reduce efficiency 6 Check and clean the air passages in the upper loading door frame several times during the h...

Page 23: ...the water reservoir is full during the non heating season to prevent corrosion inside the water jacket 8 Add the correct amount as indicated on water treatment bottle of Pro Fab approved water treatm...

Page 24: ...rcuit probe error Open probe error DTS Technical Data Accuracy 1 Output 16 Amp 1HP 240 Vac SPDT relay Supply voltage 115 Vac 10 Display 3 digit red DTS Programming Press SET SP text will appear on the...

Page 25: ...23 Reference CAUTION DO NOT CONNECT THE ELECTRICAL COMPONENTS OF THIS UNIT TO ANY OTHER ELECTRICAL APPLIANCE DO NOT modify the electrical components or any other part of this furnace Modification to a...

Page 26: ...Persist 1 Check if furnace is being operated properly 2 Remove flapper unit check to ensure the flap seals in the closed position clean and oil How to Remove and Reinstall 1 Disconnect power 2 Remove...

Page 27: ...el type and quality For overall unit dimensions see Figure 1 Model 100 on page 26 Model 200 on page 27 For brick layout see Figure 2 Model 100 on page 26 Model 200 on page 27 For refractory layout see...

Page 28: ...on Manual Reference Model 100 3 1 4 1 2 Not shown 0 817753 Revisions DESCRIPTION ECO Production Release 2535 REV 3 1 4 1 2 Not shown 817753 Figure 2 Brick Layout Figure 3 Refractory Layout Figure 1 Un...

Page 29: ...PRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED PRINT DATE 10 05 11 CHECKED DRAWN DATE NAME DO NOT SCALE DRAWING Material Spec MATERIAL DWG NO SCALE 1 20 Pro Fab Indus...

Page 30: ...air passage in the firebox floor is blocked by charcoal ash Using the ash rake always stir the firebox charcoal ash into the lower ash chamber before adding wood Limit the charcoal ash buildup and let...

Page 31: ......

Page 32: ...ranty Registration and a copy of the original bill invoice must be forwarded to Pro Fab within thirty 30 days of the date of purchase to validate the warranty Issue Date February 2013 Part No 817941R0...

Reviews: