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EmpyrE ElItE InstallatIOn and OpEratIOn manual 

19

operaTIon

efficiency  furnace  is  lined  with  high  temperature 

insulation. It is designed to sustain high furnace 

temperatures and regular operation for many years. The 

floor of the firebox is lined with brick. To see signs of wear 

and cracking of the brick is normal.

Take the following precautions to protect the fire brick 

and maintain optimal performance.
1.  Do not carelessly throw heavy pieces of wood onto 

the brick.

2.  Gently rake ashes out of secondary burn chamber.

3.  Do not damage brick while stirring the fire.

4.  Do not attempt to cool down hot bricks quickly.
5.  Do not run furnace with pieces of brick missing.
6.  Do not alter the brick and insulation layout. This 

layout has been carefully engineered to achieve the 

best performance.

Blower draft setting

The  blower  and  flapper  unit  flap  opening  settings  are 

pre-determined by the factory and must NOT be altered. 

Altering these components could cause damage to the 

furnace and void the warranty. To replace any of these 

components you must contact your Empyre Elite dealer.

nOtE: 

This is not a natural draft furnace. It is a forced 

air furnace where the blower controls the fire.

doors

The Empyre Elite doors have an adjustable hinge and 

latch.  Adjust  doors  to  maintain  a  tight  gasket  seal. 

Keep doors closed and maintain all door seals in good 

condition.

Exhaust Exit lever Operation

When the exhaust exit lever above the loading door is in the 

right hand position, the furnace is in its normal operating 

mode. When the lever is moved to the left, the furnace is 

now in the loading mode. In the loading mode the exhaust 

exit is open at the rear top of the firebox and air is directed 

in front of the smoke curtain. The buzzer indicates that you 

are in the loading mode. As long as the buzzer is on the 

furnace will not run in the operating mode. The blower will 

only run for a timed period and then shut off. To reactivate 

the timer, the lever must be moved to the full right position 

and then back to the left position, or switch furnace off and 

back to on. 

loading procedures: 

1.  Move lever to the left hand side and wait momentarily. 

Slowly open the loading door.

2.  Rake the ash and load the firebox. Note: if blower shuts 

down before loading is complete, reactivate by moving 

the lever fully to the right and then back to the left. 

3.  Close door securely and move lever fully to the right. 

Note: if the lever is not fully to the right, the buzzer will 

remain on and the furnace WILL NOT operate.

to maintain optimal performance:

1.  Do not leave loading door open for extended periods of 

time, especially when the fire is very hot.

2.  Do not force the loading door open beyond the stop.

power Outages

The Empyre Elite furnace, unlike a gas or oil fired appliance, 

does not stop generating heat when the power is 

interrupted even though the blower automatically shuts off 

causing the fire to die down. As a result the heat transfer 

fluid in the furnace may overheat and boil off through the 

vent. When power resumes be sure to check the fluid level.

Operation do’s and don’ts

1. When loading wood keep the loading door open for 

the least amount of time as possible.
2. After loading wood, when wood is burning hot DO 

NOT open the loading and ash doors for several hours. 

This will avoid hot discharge from the doors and keep 

chimney temperatures at a proper operating level.
3. When wood is burning hot DO NOT unneccesarily shut 

off the furnace and then turn it back on. Wait at least 

10 minutes before turning it back on. This will avoid 

back pressure coughing through the chimney when the 

furnace comes back on.
4. DO NOT open ash door when the wood is burning 

hot or just after the furnace shuts off. If not sure, open 

loading  door  first  before  ash  door.  This  will  avoid  hot 

discharge from the open door.

5. DO NOT fill the firebox with very dry wood. Extremely dry 

wood will burn excessively fast which will cause smoke,  

back pressure and coughing through the chimney.
6. Reloading when the wood is burnt down to only 

ashes (the same applies for starting a new fire): start 

fire with paper and small pieces of wood, then continue 

adding bigger pieces. After 10 minutes, reposition the 

wood. In some instances you may need to reposition 

the wood several times. Important: DO NOT have door 

open or lever to the left more than necessary. If there 

is only smoke and the air from the open door ignites 

the fire, the slots are plugged and the wood needs to be 

repositioned to ensure air is flowing into the secondary 

burn chamber.
When the brick has cooled, it will take extra effort to 

get a good fire going as the wood will bridge more.

7. Always keep some hot wood coals on the brick. As 

needed, level off the bed of coals with the rake before 

reloading.

Summary of Contents for Empyre Elite 100

Page 1: ...Installation and Operation Instructions Empyre Elite Model 100 and 200...

Page 2: ......

Page 3: ...stallation 10 Supplying Make Up Air 11 Low Water Temperature Protection 11 Empyre System Optimizer 11 Electrical Hookup 12 Water Line Hookup 12 Side Arm Installation 14 Optional Heat Exchanger 14 Auxi...

Page 4: ...Switch DTS 22 Hot Water Wood Furnace Wiring Diagram 23 How to Correct a Sticking Flapper 24 Furnace Specifications 25 Furnace Options 25 Ash Rake and Brush Hanger Assembly 25 Unit Dimensions Model 100...

Page 5: ...ed wood gasification to produce highly efficient combustion in the furnace s dual burn chambers 1 Wood in the firebox burns from the bottom up drying the top layer of wood in the firebox and forcing g...

Page 6: ...ax Combustion Blowers Empyre Elite 100 70211231 Fuel Burn wood only Floor May be installed on a well constructed combustible floor A noncombustible liner must be placed underneath the furnace at least...

Page 7: ...OOR ALWAYS OPEN SLOWLY 1 ALWAYS switch furnace off before opening door DO NOT operate with ash removal door open 2 CLOSE and LATCH door firmly CAUTION Keep children a safe distance from the furnace DO...

Page 8: ...lly hazardous situation that if not avoided MAY result in minor or moderate injury if proper practices are not taken or serves as a reminder to follow appropriate safety practices Safety Decals Please...

Page 9: ...Empyre Elite Installation and Operation Manual 7 Safety 1 3 4 5 7 6 Front View 1 2 3 Rear View 6 4 5 7 2...

Page 10: ...Operation Manual Features Identifying Main Components see list of components on page 9 47 46 45 48 1 10 12 9 8 7 6 5 4 3 2 11 42 43 41 40 39 38 44 26 27 14 13 28 29 30 16 15 19 17 18 31 21 22 23 25 1...

Page 11: ...urnace 12 305 mm Front of Furnace to Combustibles 48 1220 mm Flue Pipe 12 305 mm Ceiling to Furnace 24 610 mm Floor 0 0 mm Installation Requirements 1 The Empyre Elite must be installed on a level sta...

Page 12: ...ontrol box follow these instructions to re install the switch trigger remove the control front plate to view the inside of the control box guide the switch trigger into the slot next to the limit swit...

Page 13: ...m Low Water Temperature Protection It is the Responsibility of the installer to provide low water temperature protection in the design of the heat distribution system The Empyre Elite furnace is no di...

Page 14: ...s recommended that a line be installed between the overflow port and suitable catch pan or drain 1 Hook up supply to Supply port and return to Return port as indicated see page 8 2 Install shut off va...

Page 15: ...eeds and will conform to all local codes The Pro Fab Industries warranty covers the Empyre Elite furnace only and does not include anything outside of the Empyre Elite furnace Pro Fab Industries takes...

Page 16: ...rm as low as possible PUMP BALL VALVE THERMOMETER BOILER DRAIN TEMPERING OR MIXING VALVE SYMBOLS INDEX Side Arm Installation To domestic heating system Hot water in from Empyre Elite furnace To top of...

Page 17: ...door Furnace runs out of wood Figure 1 Note The existing furnace functions as a standby The aquastat on the standby furnace should be turned lower than the aquastat on the Empyre Elite Auxiliary Heat...

Page 18: ...ow Check water level again 8 Add Pro Fab approved water treatment through vent opening Figure 1 9 Check water level when water temperature is 170 F 77 C and add water until level indicator shows full...

Page 19: ...n burning extremely dry firewood pieces should be over 5 12 7 cm in diameter If using high moisture wood use pieces that are less than 5 12 7 cm in diameter It is good to mix the dry and wet wood when...

Page 20: ...out of the firebox gently rake it into the secondary burn chamber through the opening in the bottom of the firebox It is important to rake ash buildup away from the back wall of the firebox 1 Do this...

Page 21: ...vate by moving the lever fully to the right and then back to the left 3 Close door securely and move lever fully to the right Note if the lever is not fully to the right the buzzer will remain on and...

Page 22: ...at exchanger flues weekly A buildup in the flues and chimney will cause a poor draft and reduce efficiency 6 Check and clean the air passages in the upper loading door frame several times during the h...

Page 23: ...the water reservoir is full during the non heating season to prevent corrosion inside the water jacket 8 Add the correct amount as indicated on water treatment bottle of Pro Fab approved water treatm...

Page 24: ...rcuit probe error Open probe error DTS Technical Data Accuracy 1 Output 16 Amp 1HP 240 Vac SPDT relay Supply voltage 115 Vac 10 Display 3 digit red DTS Programming Press SET SP text will appear on the...

Page 25: ...23 Reference CAUTION DO NOT CONNECT THE ELECTRICAL COMPONENTS OF THIS UNIT TO ANY OTHER ELECTRICAL APPLIANCE DO NOT modify the electrical components or any other part of this furnace Modification to a...

Page 26: ...Persist 1 Check if furnace is being operated properly 2 Remove flapper unit check to ensure the flap seals in the closed position clean and oil How to Remove and Reinstall 1 Disconnect power 2 Remove...

Page 27: ...el type and quality For overall unit dimensions see Figure 1 Model 100 on page 26 Model 200 on page 27 For brick layout see Figure 2 Model 100 on page 26 Model 200 on page 27 For refractory layout see...

Page 28: ...on Manual Reference Model 100 3 1 4 1 2 Not shown 0 817753 Revisions DESCRIPTION ECO Production Release 2535 REV 3 1 4 1 2 Not shown 817753 Figure 2 Brick Layout Figure 3 Refractory Layout Figure 1 Un...

Page 29: ...PRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED PRINT DATE 10 05 11 CHECKED DRAWN DATE NAME DO NOT SCALE DRAWING Material Spec MATERIAL DWG NO SCALE 1 20 Pro Fab Indus...

Page 30: ...air passage in the firebox floor is blocked by charcoal ash Using the ash rake always stir the firebox charcoal ash into the lower ash chamber before adding wood Limit the charcoal ash buildup and let...

Page 31: ......

Page 32: ...ranty Registration and a copy of the original bill invoice must be forwarded to Pro Fab within thirty 30 days of the date of purchase to validate the warranty Issue Date February 2013 Part No 817941R0...

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