PRO Charging System Industrial Series Installation And Operating Instructions Manual Download Page 7

 

7

TROUBLE SHOOTING 

 
PROBLEM: No LED indicators illuminate on the charger.

 

 
Solution Sequence:  Check the AC power supply from its source through all connecting points up to the 
charger by using a meter or test light to confirm that current is being delivered to the charger. 

 
PROBLEM: The Green (POWER) LED is illuminated, but the Red (CHARGING) LED and the Green 
(READY) LED are off. 

 
Solution Sequence:  This indicates that the charger does not recognize that it is connected properly to a 
battery that has at least 2Volts.  With the AC power supply cord unplugged, check the ring terminals for 
correct polarity (Red to positive or +) and (Black to negative or - ).  Also check for corrosion free secure 
connections to the batteries.  Check in-line fuses in charge cable for any signs of opening or corroded 
connections.  Call the technical support group for further assistance (800.742.2420). 
 

PROBLEM: The RED (CHARGING) LED remains illuminated for more than 16 hours and the Green 
(READY) LED does not come on. 

 
Solution Sequence:  This indicates that the battery is not reaching a sufficient voltage to indicate that the 
battery is fully charged.  Disconnect AC power to the charging system.  On multi bank chargers, remove 
the charge cable assembly of the affected bank from the battery and attach it to another battery in the 
boat.  Take the original charge cable assembly from this battery and attach it to the battery from which 
you removed the first cable.  Plug the charger in and observe the LED indications.  If the rapid LED 
sequence (red to green repeatedly) occurs on a different bank of the charger, this confirms the existence 
of a battery problem. 
 
On single bank systems, simply try the charger on another battery.  If the charger now operates normally 
(steady red LEDs or changes to green and holds), this indicates a possible problem with the original 
battery. 
 
If the same bank continues to malfunction, please call our technical support group (800.742.2740). 
 

PROBLEM: The green (READY) LED was illuminated before disconnecting the power from the 
charger, but upon reconnection, the red (CHARGING) LED appears and remains on. 

 
Solution Sequence:  This is normal operating procedure for the system and simply indicates that a re-
analysis of the battery status has been initiated and after a series of steps, the green LED will illuminate. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Industrial Series

Page 1: ...argers shown below IS1 One 6 amp output IS2 Two 6 amp outputs IS3 Three 6 amp outputs For additional information please call our Technical Support Group 800 742 2740 081512 PRO CHARGING SYSTEMS LLC 1551 Heil Quaker Boulevard LaVergne TN 37086 3539 ...

Page 2: ...d built tough to withstand intense vibration extreme temperature variations and submersion without damaging the unit Our systems use temperature compensation in order to fully charge a battery in hot or cold environments and are controlled by microprocessors in order to assure precise control over each totally independent charging bank All of our chargers have true reverse polarity protection and ...

Page 3: ...cinity of battery Review all cautionary markings on any product being utilized in or around the charging device PERSONAL PRECAUTIONS Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing eyes or other surfaces Wear complete eye protection and clot...

Page 4: ... remove the extension cord from the A C outlet first when charging is completed followed by unplugging the charger PRODUCT SUMMARY General Operation Use the following guidelines in this manual to install your fully automatic PCS battery charging system Assure that the area around your charger and batteries is properly ventilated Connect your extension cord with no A C power present to the battery ...

Page 5: ...he mounting flanges of the charger to mark locations for starter holes Drill a 1 16 inch hole at each marked location Then utilize all stainless steel screws that have been provided and install the charger securely being cautious not to over tighten the screws Silicon sealer should be used to secure and waterproof the screw holes Before making any connections prepare batteries as follows a With ca...

Page 6: ...s to avoid sharp objects and use the supplied wire ties to hold them securely and neatly in place Securely attach each charge cable independently to one 12V battery by connecting the red positive lead ring terminal to the positive battery post and the black negative lead ring terminal to the negative battery post See picture below The charger pictured is a Professional Series Dual Pro which has tw...

Page 7: ...a sufficient voltage to indicate that the battery is fully charged Disconnect AC power to the charging system On multi bank chargers remove the charge cable assembly of the affected bank from the battery and attach it to another battery in the boat Take the original charge cable assembly from this battery and attach it to the battery from which you removed the first cable Plug the charger in and o...

Page 8: ...wer cord is cut off the charger is altered without authorization from PCS the serial number is removed or repair is attempted by anyone other than an authorized representative PCS makes no other warranty other than this limited warranty and expressly excludes any implied warranty including warranty for any incidental or consequential damages This is the only expressed limited 18 month warranty aut...

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