PRO Charging System Industrial Series Installation And Operating Instructions Manual Download Page 4

 

4

NEVER charge a frozen battery. 
 

PREPARING TO CHARGE 

If it is necessary to remove the battery or batteries to charge, always remove grounded terminal from 
battery first.  Make sure all accessories are off, so as not to cause battery arcing. 
 
Be sure the area around any battery is well ventilated while batteries are being charged.  On occasion, 
“gas fumes” may be present during charging and can be forcefully blown away by using a piece of 
cardboard or other nonmetallic material as a fan.  Proper ventilation is always recommended in the 
charging area. 
 
Clean all of the battery terminals.  Be careful to keep corrosion from coming into contact with eyes. 
 
Add distilled water in each cell (wet cell batteries) until battery acid reaches level specified by battery 
manufacturer.  This helps purge excessive gas from cells.  Do not overfill.  For a battery without cell caps, 
carefully follow manufacturer’s recharging instructions. 
 
Study all battery manufacturers’ specific precautions such as removing or not removing cell caps while 
charging and recommended rates of charge. 
 
Extension cords should be industrial grade/heavy duty UL approved and grounded.  Check extension 
cord before use for damage, bent prongs and cuts.  Replace if damaged. 
 
Always make your extension cord connection on the charger side first.  After connecting the extension 
cord to the charger, proceed to plug the extension cord into a 120VAC GFCI protected (Ground Fault 
Circuit Interrupt) A/C outlet.   The unit will operate with a VAC input range of 90VAC-264VAC. 
 
Always remove the extension cord from the A/C outlet first when charging is completed followed by 
unplugging the charger. 
 

PRODUCT SUMMARY 

General Operation: 

Use the following guidelines in this manual to install your fully automatic PCS battery charging system.   
 
Assure that the area around your charger and batteries is properly ventilated.  Connect your extension 
cord with no A/C power present to the battery charger and proceed to plug your extension cord in at a 
nearby A/C outlet. 
 
Once you plug in your PCS battery charging system, your batteries will be simultaneously and 
independently charged to 100%.  Unlike systems that utilize one large charger to attempt to charge 
multiple batteries, your system utilizes a totally independent battery charger for each battery.  Each 
charging bank will remain in a “float” stage once the battery is charged and then monitor and/or maintain 
the battery indefinitely. 
 
We recommend that you leave your system plugged in.  This will reduce sulfation on the lead plates of 
the batteries and allow your PCS charging system to keep your batteries fully maintained and ready to 
perform at their best. 
 

Independent Charging Bank Indications 

When your battery charging system is activated, each bank provides charging information utilizing 1 red 
Light Emitting Diode (LED) indicator and one green Light Emitting Diode (LED) indicator.  The Red 
(CHARGING) LED indicates d/c current is flowing to the battery and the Green (READY) LED indicates 
that the charger has finished it's bulk and absorption stage and has entered the float maintenance mode.  
There is also a Green (POWER) LED that illuminates to indicate that power is supplied to the charger 
when it is plugged in properly to a functioning A/C outlet.   
 
 
 
 

Summary of Contents for Industrial Series

Page 1: ...argers shown below IS1 One 6 amp output IS2 Two 6 amp outputs IS3 Three 6 amp outputs For additional information please call our Technical Support Group 800 742 2740 081512 PRO CHARGING SYSTEMS LLC 1551 Heil Quaker Boulevard LaVergne TN 37086 3539 ...

Page 2: ...d built tough to withstand intense vibration extreme temperature variations and submersion without damaging the unit Our systems use temperature compensation in order to fully charge a battery in hot or cold environments and are controlled by microprocessors in order to assure precise control over each totally independent charging bank All of our chargers have true reverse polarity protection and ...

Page 3: ...cinity of battery Review all cautionary markings on any product being utilized in or around the charging device PERSONAL PRECAUTIONS Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing eyes or other surfaces Wear complete eye protection and clot...

Page 4: ... remove the extension cord from the A C outlet first when charging is completed followed by unplugging the charger PRODUCT SUMMARY General Operation Use the following guidelines in this manual to install your fully automatic PCS battery charging system Assure that the area around your charger and batteries is properly ventilated Connect your extension cord with no A C power present to the battery ...

Page 5: ...he mounting flanges of the charger to mark locations for starter holes Drill a 1 16 inch hole at each marked location Then utilize all stainless steel screws that have been provided and install the charger securely being cautious not to over tighten the screws Silicon sealer should be used to secure and waterproof the screw holes Before making any connections prepare batteries as follows a With ca...

Page 6: ...s to avoid sharp objects and use the supplied wire ties to hold them securely and neatly in place Securely attach each charge cable independently to one 12V battery by connecting the red positive lead ring terminal to the positive battery post and the black negative lead ring terminal to the negative battery post See picture below The charger pictured is a Professional Series Dual Pro which has tw...

Page 7: ...a sufficient voltage to indicate that the battery is fully charged Disconnect AC power to the charging system On multi bank chargers remove the charge cable assembly of the affected bank from the battery and attach it to another battery in the boat Take the original charge cable assembly from this battery and attach it to the battery from which you removed the first cable Plug the charger in and o...

Page 8: ...wer cord is cut off the charger is altered without authorization from PCS the serial number is removed or repair is attempted by anyone other than an authorized representative PCS makes no other warranty other than this limited warranty and expressly excludes any implied warranty including warranty for any incidental or consequential damages This is the only expressed limited 18 month warranty aut...

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