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Operating 
Instructions

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Fax : 630-462-1460

Toll Free: 1-800-PCASTLE

www.princecastle.com

197-538revC-EN

Printed in USA 6/06 © 2006

Vertical Contact Toaster

296 & 297 Series

Electrical Specifications

Table of Contents

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Operation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Adjustments   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Cleaning   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Parts List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 8

Wiring Diagram  . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Volts

Hz

Watts

Amps

230

60

1700

7.5

110/120

60

1700

15.5

220

50/60

1700

7.5

Limited Warranty

This product is warranted to be free from defects in 
material and/or workmanship for a period of 1 year from 
date of original installation, not to exceed 18 months 
from the date of manufacture.

Any component which proves to be faulty in material 
and/or workmanship will be replaced or repaired (at the 
option of Prince Castle, Inc.) without cost to the 
customer for parts and labor. This warranty covers on 
location service (i.e. trip charges and/or mileage). Travel 
mileage is limited to 100 miles (200 Kilometers) round 
trip (one trip warranty) from an authorized service 
agency or its sub-service agency.

This warranty is subject to the following exceptions/ 
conditions:

Use of any non-genuine Prince Castle parts voids 
this warranty.

All labor to be performed during regular work hours. 
Overtime premium (the incremental amount) will be 
charged to the customer.

Damage caused by carelessness, neglect and/or 
abuse (e.g., dropping, tampering or altering parts, 
equipment damaged in shipment, by fire, flood or an 
act of God) is not covered under this warranty.

All problems due to operation at voltages other than 
that specified on equipment nameplates are not 
covered by this warranty. Conversion to correct 
voltage is the customer’s responsibility.

This equipment must be serviced by Prince Castle 
Authorized Service Agency or a Prince Castle 
Service Technician during the warranty period.

Normal adjustments as outlined in this manual are 
not covered under warranty.

Motors that fail due to the lack of monthly lubrication 
will not be covered under warranty.

Summary of Contents for 296 Series

Page 1: ...charges and or mileage Travel mileage is limited to 100 miles 200 Kilometers round trip one trip warranty from an authorized service agency or its sub service agency This warranty is subject to the following exceptions conditions Use of any non genuine Prince Castle parts voids this warranty All labor to be performed during regular work hours Overtime premium the incremental amount will be charged...

Page 2: ...he Teflon sheet over the top of the platen housing making sure to have three inches of overhang Figure 2 6 Slide the release sheet holding bracket onto the top of the platen housing Figure 3 7 Attach conveyor to the toaster by sliding the four pins conveyor slides on the conveyor housing into the four conveyor guides Lower the conveyor housing until it is securely in place 8 Hook the back end of t...

Page 3: ...g fluid to each setscrew 7 Replace conveyor assembly Bun Compression The toaster platen can be adjusted to provide the necessary compression needed on various products Turn the two platen adjustment knobs clockwise to compensate for use on thicker bread products Turn the two platen adjustment knobs counterclockwise for thinner products The numbers on the front of the end and motor housing will ind...

Page 4: ...ure all carbon buildup is removed Allow to air dry IMPORTANT Rotate two sheets daily for longer life Sheets last 4 6 months based on care and volume of product toasted 6 Use a damp cloth to remove any carbon buildup on the platen surface IMPORTANT Do not use sharp objects Scotch Brite pads scouring pads or abrasive cleaners on the platen or Teflon release sheets as it will cause irreparable damage...

Page 5: ... Adjust and tighten sprockets Gears not meshing Adjust conveyor setscrews see Conveyor and Motor Gears on page 3 Inoperable motor switch Replace switch Unit under and over heats does not respond to thermostat adjustments Inoperable thermostat Replace thermostat Buns under or over done Check platen adjustment See Bun Compression on page 3 Adjust platen for proper compression Check platen temperatur...

Page 6: ...t Carrier Assy 2 197 459S Left and Right Side Shaft Carrier Adjustment Assy 3 81 015 Compression Spring 4 197 467 Conveyor Slide 5 197 280 Shaft Assy Item Part Number Description 6 197 465 Driven Shaft 7 197 302 Sprocket Kit Pkg of 2 8 89 684 Complete Chain Assy 9 89 590 Single Conveyor Chain Link 10 197 7S Black Handle with Screw 11 197 466S Complete Conveyor Assy Passive ...

Page 7: ...ard 6 197 33 Crumb Tray 197 497 Crumb Tray 297 T12PHH only 8 73 007 Hex Nut 197 16 Conveyor Stop 76 165 Setscrew 9 76 640 Screw 10 197 96 Left Side Bun Fence Item Part Number Description 11 73 008 Self Locking Hex Nut 73 030 Hex Nut 79 016 Flat Washer 76 033 Slotted Flat Head Screw 12 76 640 Screw 13 197 13 Lead Pan Weldment 14 197 97 Right Bun Fence 15 197 431S Platen 220 Volt 297 197 430S Platen...

Page 8: ...Head Screw 6 79 055 Flat Washer 7 76 040 Slotted Binder Head Screw 79 017 Split Lock Washer 73 030 Hex Nut 8 76 150 Slotted Pan Head Screw 79 094 Flat Washer 9 79 016 Flat Washer 76 095 Slotted Binder Head Screw 10 197 90 LH Side Plate Weldment with Adjustment Screw 197 89 RH Slide Plate Bracket with Adjustment Screw 11 197 428 Baffle Motor Housing 197 429 Baffle End Housing 12 196 19 Housing 13 1...

Page 9: ...88 USA Telephone 630 462 8800 Fax 630 462 1460 Toll Free 1 800 PCASTLE www princecastle com 197 538revC EN Printed in USA 6 06 2006 Wiring Diagram Voltage Connection High Voltage Connection 220 240 Volts Low Voltage Connection 200 208 Volts ...

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