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540889_PUB_DATE_1_JUL_2011.DOC INSTALLATION, MAINTENANCE AND USER' MANUAL

21

Installation

Siting and floor

Install the machine close to a floor drain or open
drain.

In order to make installation and servicing the
machine easier the following clearances are
recommended:

• At least 500 mm between the machine and
the wall behind

• and min. 50 mm on both sides of the machine
whether installed next to the wall or other
machines.

Fig.3

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Summary of Contents for FX105

Page 1: ...HIGH SPIN INDUSTRIAL WASHER EXTRACTORS 8kg 11kg 14kg ORIGINAL INSTALLATION MAINTENANCE AND USER S MANUAL 540889 Publication date 1 Jul 2011 ...

Page 2: ......

Page 3: ...and floor 21 Mechanical installation 22 Water connections 23 Drain connection 25 Venting 26 Liquid soap connection 26 Electrical connection 27 Electronic controller with blue pcb and graphical display 27 Electrical installation 28 General 28 Residual current device RCD 29 Supply protection device 29 Supply cable 29 Machine protective earth connection and equipotential bonding 30 Multiple machines ...

Page 4: ... an IT supply system Contact your commercial distributor for assistance All appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameter...

Page 5: ...et wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting at the back of the washer can escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outlet...

Page 6: ...ST BE CLOCKWISE WARNING THIS APPLIANCE MUST BE CONNECTED TO A GROUNDED METAL PERMANENT WIRING SYSTEM AND ADDITIONALLY AN EQUIPMENT GROUNDING CONDUCTOR MUST BE RUN WITH THE CIRCUIT CONDUCTORS AND CONNECTED TO THE EQUIPMENT GROUNDING TERMINAL OR LEAD ON THE APPLIANCE WARNING IN ORDER TO MINIMIZE THE RISK OF FIRE ELECTRICAL SHOCK AND INJURY THIS WASHER MUST BE PROPERLY GROUNDED NEVER PLUG IN OR DIREC...

Page 7: ...OT ACCOUNT FOR EVERY POSSIBLE DANGEROUS SITUATION THEY MUST BE GENERALLY UNDERSTOOD CAUTION AND CARE ARE FACTORS WHICH CAN NOT INCLUDED IN THE DESIGN OF THE APPLIANCE AND ALL PERSONS WHO INSTALL OPERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS IT IS UP TO THE USER TO TAKE PROPER CARE WHEN OPERATING THE APPLIANCE WARNING DO NOT REMOVE WARNING SIGNS PL...

Page 8: ...ater inlet dark blue of the label The holes to be drilled not punched Operation Operation Symbols on the machine Caution dangerous electrical tension electrical devices Caution other danger read and follow written instructions Caution Increased temperature Do not close or cover The machine hot air outlet In case of emergency press the emergency button to stop the machine Steam ...

Page 9: ...P CANCEL THE SELECTION MOVE DOWN MOVE UP SELECTION OF ADDITIONAL FUNCTIONS MOVE DOWN INFO OPL version program information Coin operated version User s Manual DECREASING THE TIME SEQUENCE INCREASING THE TIME SEQUENCE INFO overview of available wash programs and program information SERVIS servicing information DELAYED START FUNCTION the delay starts running upon the pressing of the start button 0 to...

Page 10: ...t the linen in the drum depending on the maximum capacity of the washer Do not overload the washer extractor Overloading the machine can lead to a bad wash result Half washing loads can obstruct a proper function Synthetics and blended fabrics usually require a filling factor of 1 18 1 20 which is half drum load Loading more will reduce the wash result and can damage the linen Closing the drum doo...

Page 11: ...Plus Wash program 16 Sport 60 C Only Xcontrol Plus Wash program 17 Mops 60 C Only Xcontrol Plus Wash program 18 Horse cloths 40 C Only Xcontrol Plus Wash program 19 Jeans 60 C Only Xcontrol Plus Wash program 20 Starching Add detergents Fill the soap dispenser on the top of the washer extractor depending of the chosen program Pre wash in the soap dispenser detergent for the pre wash Main wash in th...

Page 12: ...ilizing the arrow buttons up and down When a more expensive washing program was chosen the value will be shown to add When you don t add more coins the chosen program at the start will be executed During the washing cycle you can follow the actual washing sequence and the remaining time on the displays Non coin operated models Choose the required program Press the START button to start the operati...

Page 13: ...THE UNLOCKING CIRCUIT UNLOCKS THE DOOR LOCK BEFORE YOU OPEN THE DOOR MAKE SURE THAT THE DRUM IS COMPLETELY STILL AND THAT THE WATER HAS DRAINED FROM IT Power cut Version Xcontrol If a power cut occurs and the door is closed and locked the wash program will after the power supply has been restored automatically continue in the program beginning from the step in which the program was interrupted If ...

Page 14: ...ll stop request for Continue While heating E15 Too Hot Too Hot Full stop tumble While heating E21 Overflow Overflow failure Full stop tumble Wash step E24 Level Sens Defective level sensor Continue Don t start Before start up E25 Temp Sensor Defective temperature sensor Continue Don t start Before start up E26 Mitsub code Undefined frequency inverter error code Full stop tumble Whole cycle E27 Com...

Page 15: ... wash cycle termination Info that the wash cycle has to be repeated Abnormal Cycle Termination Traceability only E85 RTC Low Batt Real Time Clock No Battery or battery low power For Info only End cycle Traceability only E300 E353 MITS ERR Specific Mitsubishi Inverter Alarm Full stop safety time Whole cycle E500 E525 MEMORY ERR Memory Error Full stop safety time Any time E550 TRACEYBILITY WRITE Int...

Page 16: ...9 1165 6 9 1 8 90 400 175 65 105 620 49 1075 6 9 12 1 8 90 400 200 65 135 620 49 1075 9 12 1 8 90 400 240 65 Tab 1 Connections 8 kg 18 lb 11 kg 25 lb 14 kg 30 lb Water valves connection BSP DN20 3 4 DN20 3 4 DN20 3 4 Water pressure kPa 100 800 100 800 100 800 Rec water pressure kPa 300 500 300 500 300 500 Capacity l min 20 20 20 Drain valve outer Ø mm 76 76 76 Flow amount with drain valvel min 210...

Page 17: ...30lb ø 410 5 Main switch 12 Fuses 6 Connection liquid soap 13 USB port 7 Drain 14 Electrical connection to liquid soap pumps A B C D E F G H I J K L M N O 8 kg 18 lb 710 726 1115 790 355 230 88 920 1010 103 208 293 390 1020 24 11 kg 25 lb 795 761 1225 792 342 230 88 1030 1120 103 208 379 475 1130 24 14 kg 30 lb 795 911 1225 942 342 230 88 1030 1120 103 208 379 475 1130 24 Tab 3 8 kg 18 lb 11 kg 25...

Page 18: ...9 7 20 0 75 9 43 3 440 480 50 60 8 1165 9 7 16 0 75 9 43 Tab 5 Machine 11 kg 25 lb not standard Phase Voltage V Frequency Hz Capacity kg Spin RPM Total power kW Fuse A Motor output kW Heating kW Internal protection IP 1 200 240 50 60 11 1075 1 2 16 1 1 0 43 1 200 240 50 60 11 1075 5 4 32 1 1 4 6 43 3 200 240 50 60 11 1075 1 2 16 1 1 0 43 3 200 240 50 60 11 1075 6 8 25 1 1 6 43 3 200 240 50 60 11 1...

Page 19: ... 1 5 12 43 3 200 240 50 60 14 1075 14 9 50 1 5 13 8 43 3 380 415 N 50 60 14 1075 1 6 16 1 5 0 43 3 380 415 N 50 60 14 1075 7 1 16 1 5 6 43 3 380 415 N 50 60 14 1075 10 1 20 1 5 9 43 3 380 415 N 50 60 14 1075 13 1 25 1 5 12 43 3 380 415 N 50 60 14 1075 14 9 32 1 5 13 8 43 3 380 415 50 60 14 1075 1 6 10 1 5 0 43 3 440 480 50 60 14 1075 1 6 10 1 5 0 43 3 380 415 50 60 14 1075 7 1 16 1 5 6 43 3 440 48...

Page 20: ...ine is lifted off the pallet Make sure that the machine does not come down on the floor with either of the rear corners first The side panel of the machine can be damaged Mount the feet Place the machine on its final position Level the machine with the feet of the machine The machine also comes with transport safety devices four plate angles between the support and the drum In order to remove the ...

Page 21: ...l the machine close to a floor drain or open drain In order to make installation and servicing the machine easier the following clearances are recommended At least 500 mm between the machine and the wall behind and min 50 mm on both sides of the machine whether installed next to the wall or other machines Fig 3 ...

Page 22: ...5 129 5 455 170 35 118 795 691 5 14 kg 30 lb 618 564 88 5 159 5 515 140 60 118 795 841 5 Tab 8 The machine shall be lifted in the bottom frame Place the machine over the two drilled holes Check that the machine is in level Adjust with the feet WARNING IT IS OF UTMOST IMPORTANCE THAT THE MACHINE IS PLACED IN LEVEL FROM SIDE TO SIDE AS WELL AS FRONT TO REAR IF THE MACHINE IS NOT PROPERLY LEVELED IT ...

Page 23: ...achine must be connected up The table shows the possible connection options which will depend on the water types to be connected to the machine Check the machine plates too All water connectors must be connected up otherwise the wash program will not function correctly Hoses are to be of an approved type and grade and comply with IEC 61770 Machines shall be connected with new water hoses Re used w...

Page 24: ...AINTENANCE AND USER MANUAL 540889_PUB_DATE_1_JUL_2011 DOC Installation Water type Water connection 1 2 3 cold and hot cold hot cold soft and cold hard and hot cold soft cold hard hot Tab 9 2 waters 3 waters Fig 5 Fig 6 ...

Page 25: ...4 kg 18 25 30 lb x1 112 mm x2 100 mm x3 20 mm The main drain channel pipe must have the capacity to be able to handle the total output of all connected machines In a drainpipe a deodorized must be provided every twenty meter fig 9 pos 1 to assure the good working of the drain pipe If the main drain pipe cannot be sufficiently deodorized install a deodorizer per machine Every time a machine is coup...

Page 26: ...s harmless and inert to PP and PVC material in order to avoid a problem that manufacturer is not responsible for The washer has provisions for connecting external dosing of liquid soaps On the back side a plastic hose connection part is present fig 10 pos 1 to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 8 of Ø 8 mm 0 315 in the plast...

Page 27: ...ly control signals is available on the back side of the machine the terminal box with LED signalization of activation of the respective pump see fig 10 pos 2 Above the terminal box there is a label for electric connection fig 10 Detail connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of ...

Page 28: ...n all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer 500kVA or more wiring length shorter than 10 m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inve...

Page 29: ...it breakers this means curve D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up Supply cable The supply cable is not delivered with the machine Specifications conductors with copper cores stranded conductors are strongly recommended flexible wiring to avoid conductor...

Page 30: ...on of conductor ends of supply cable 1 Main switch 2 Turnbuckle 3 4 Sag of inlet cable Fig 13 Connection of main power inlet Machine protective earth connection and equipotential bonding Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer If th...

Page 31: ...iple single phase machines are connected to the same electrical network it is necessary to connect the machines according to fig 15 The phase of the frequency control and motor which is connected to the terminal inside the machine has to be connected alternatively for the first machine with the first phase L1 of the network the second machine with the second phase L2 The fourth machine must again ...

Page 32: ... grease to clean the rubber door gasket 3 Clean the top and body when water or detergent traces are on the machine Use a damped cloth do not use abrasive cleaners Dry with a soft cloth 4 Hoppers must be cleaned at the end of each working day Remove sediments inside the reservoir by means of a plastic spatula and splash by water 5 Check water and possible steam inlets for leakage 6 At the end of th...

Page 33: ...ter inlets for leaks Tighten the connections or replace the seals of the inlet hose if necessary WARNING BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION 2 R...

Page 34: ...nce a year a qualified worker verifies the vibration switch petting ATTENTION DO NOT USE THE MACHINE IF THIS FUNCTION DOESN T WORK PROPERLY THIS FUNCTIONAL TEST CAN ONLY BE EXECUTED BY A QUALIFIED TECHNICIAN WITH PROPER AUTHORIZATION Belt replacement and adjusting tension WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY USE AND SECURE THE DISCONNECTING DEVICE On a new machine and...

Page 35: ...M12 8 8 C 80 Nm M16 8 8 C 200 Nm Replacement washer fuses Fuse values The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown you can replace it with the same value but in NO case a higher value If the fuse blows again do not change it but find the cause of the failure Contact your commercial dist...

Page 36: ...UNNING NEVER OPEN THE DOOR IF TOO HOT IS INDICATED RISK OF BURN OR SCALD INJURIES NEVER OPEN THE DOOR IF THE MACHINE PARTS FEELS TOO WARM NEVER OPEN THE DOOR UNTIL THERE IS NO WATER IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR 1 Verify if all condition are present to safely open the door 2 Softly push the washing unit to back 3 Put your fingers over the edge of the fron...

Page 37: ...ended spare parts drain valve 2 way inlet valve 3 way inlet valve 4 way inlet valve steam valve door lock fuses thermostat sensor motor contactor heating contactor heating element V belts door seal Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer ...

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Page 40: ...E INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

Page 41: ...Home Laundry Equipment Ozone Laundry Systems Chemicals Services Special Offers Ex Rental Testimonials Contact Us about case studies contact 0845 077 65 65 ...

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