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938 Quail Street 

Lakewood, CO  80215 
primuswindpower.com 

Pg.3/5 

PWP Wind Control Panel Manual 2 -ARAC-103 

 

 

 
 

 

Caution

 

Interconnect wire  sizing  (wind  turbine/input  and  battery  bank/output),  of  the  control  panel  is

 

critical  to  proper  operation  of  the  wind  turbine.    Consult  a  Wire  Sizing  Table  to  confirm  the

 

minimum  appropriate  wire  size  for  a  voltage  drop  of  less  than  3%.    A  wiring  sizing  table  is 
available at  

www.primuswindpower.com   

under Wire & Cable section of the AIR manual.

 

 

2) Battery:  

Connect the battery feed wires to TB-3 Negative (Terminal 4) and Positive  

(Terminal 3) of the 12V battery bank to the control panel using the appropriate wire size and crimps.  

C AU T IO N :   Be sure these wires are not connected to the battery at this time!

 

 

3) Mounting: 

Mechanically install the panel into place using all six mounting holes. 

 

4)  Connection: 

Verify  the  POWER  switch  on  the  Control  Panel  is  in  the  OFF  position.   Set  the 

STOP-RUN switch in the STOP position. Connect the battery feed wires from the Control Panel to 
the battery bank terminals.  Make sure all connections are tight and the wires are properly sized. 

 

TROUBLESHOOTING 

1)   Wind  Turbine  is Cycling  On/Off

:  When the  battery bank  is approaching  full charge,  the wind 

turbine may start and stop frequently.  This is caused by the wind turbine attempting to do the final 
top off on to  your battery bank.   Rotate the potentiometer  located on the  body of the AIR wind 
turbine  slightly counterclockwise (10°).   This will  cause the wind  turbine  to turn off first  allowing 
other sources, such as a PV array, to complete the 3 stage charging process. 

 

2)  Wind  Turbine  Not  Operating  Properly: 

The  AIR  wind  turbine  contains  a  microcontroller  for 

operating its systems.   From time to time transients or electrical noise (i.e. lightning strikes, keying 
the SSB microphone, etc.) may cause these microprocessors to go unstable.  To correct the problem 
turn off the circuit  breaker, wait approximately two minutes and then re-power the device.  If this 
is unsuccessful, please refer to the manufacturer's manual for additional troubleshooting techniques. 

Summary of Contents for 2-ARAC-103

Page 1: ...In the RUN position it allows the wind turbine to operate and produce power while in the STOP position it places an electric brake on the wind turbine spindle stopping the rotation in this mode slight blade rotation may occur in strong winds The center position is an OFF position disconnecting the wind turbine but is not recommended The Ammeter monitors the wind turbines production The wind contro...

Page 2: ...the terminal block TB 3 Using the template cut the large opening and drill the six mounting holes ELECTRICAL INSTALLATION 1 Wind Turbine Connect the wires of the wind turbine TB 3 Negative Black to Terminal 2 and Positive Red to Terminal 1 of the Control Panel using the appropriate wire size and crimps The Green Ground wire of the wind turbine should not be connected to the boat grounding system b...

Page 3: ...TOP position Connect the battery feed wires from the Control Panel to the battery bank terminals Make sure all connections are tight and the wires are properly sized TROUBLESHOOTING 1 Wind Turbine is Cycling On Off When the battery bank is approaching full charge the wind turbine may start and stop frequently This is caused by the wind turbine attempting to do the final top off on to your battery ...

Page 4: ...ving the circuit breaker on and wind circuits active will deplete only a minor amount of energy from your battery during non energy producing periods and should not be of concern The wind system works in harmony together with other energy producing systems on board such as solar PV alternator or AC powered battery charger and therefore it is not necessary to turn off the wind circuit breaker when ...

Page 5: ... a tight battery compartment that houses vented wet cell batteries Must be in a dry compartment 3 Do not run wind generator wires in bundles that contain SSB radio antenna 4 Always place STOP RUNswitch on the WCP in STOP position prior to making connectionsto the WCP 5 Battery connectionis made last Wind Circuit Breaker on the WCP must be placed in the OFF position prior to making final connection...

Page 6: ...Lakewood CO 80215 primuswindpower com Pg 5 5 PWP Wind Control Panel Manual 2 ARAC 103 Appendix Wind Control Panel 1 1 Cutout Cut along dotted line Drill 6 Holes 3 16 inch 938 Quail Street ...

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