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AP360/362 Label Applicator  17

Troubleshooting

Labels are applied to the container crooked.
1.  Check for container taper. Some containers such as wine bottles may have a slight taper 

that will cause the label to be applied crooked. You may be able to apply your label 
straight if you angle the container idler roller to correspond with the angel of the taper. 
For example, if you normally apply labels to the bottle with both sides of the container 
idler roller in the third notch from the drive roller, try putting one side in notch three and 
the other side in notch four.

2.  Roll Guides should also be positioned very close to the roll, but not squeezing any part of 

the roll (so the roll has very little play side-to-side between the guides).

3.  It may take several labels to allow the label stock to “straighten-out” or “settle-in” where 

it will run for the duration of the roll. It will “settle-in” quicker if you make sure to get the 
label stock loaded relatively square to the roll.

4.  For larger heavier rolls make sure that the roll is positioned on top of the Roll Guides with 

the magnetic portions facing in. This will minimize the chances that the heavy roll will 
push the guides out of place.

5.  For lighter rolls make sure the Roll Drag Arm is in place as described in the manual. If 

you do not have a Roll Drag Arm please contact tech support.

Tapered bottles. 
Many wine bottles have a slight taper to them.  Using the normal procedures outlined in the
manual will cause the labels to be applied crooked.   You may be able to apply your label
straight if you angle the container idler roller to correspond with the angel of the taper.  For
example, if you normally apply labels to the bottle with both sides of the container idler roller
in the third notch from the drive roller, try putting one side in notch three and the other side
in notch four.

Motor stalling on labels 6" (15.3 cm) or wider. 
For label stock 6” (15.3 cm) and wider, it may be necessary to reduce the speed of the Label
Applicator.  The AP360e/362e includes a half-speed mode that generates more power from 
the motors for wider label stock.  To activate this mode, hold down the Foot Switch while
switching on the unit.  The AP362 will remain in this mode until it is deactivated. To
deactivate this mode, hold down the Foot Switch again while switching on the unit.

AP360e/362e is running slow.
See Section 6.2.  Make sure the foot switch is not depressed at any time during the boot up
sequence. 

Small diameter containers. 
Small containers such as chap stick containers which are close to the edge of the minimum
allowed diameter specification (0.6") will occasionally get pushed off the rollers by the 
oncoming label. To solve this problem add pressure to the arm by hand while applying labels
on extremely small containers.  This will prevent the label from pushing the container off the
rollers.

There are bubbles or wrinkles in the label.  
Wrinkles or bubbles can appear on the applied label if the container is not completely round,
is not smooth or has bumps or ridges.  To minimize bubbling or wrinkling with such bottles
smooth the labels by hand as the container rotates around. For this procedure you must apply
labels with out using the container pressure arm.

Section 6: Troubleshooting and Maintenance 

Summary of Contents for AP362e

Page 1: ...ck Start 2009 All rights reserved Unpacking and Setup 3 Loading the Label Stock 4 Loading the Container 10 Applying the Label 13 Label Path Diagram 16 Troubleshooting and Maintenance 17 Specifications...

Page 2: ...or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Re orient or relo...

Page 3: ...m are located in the supply box along with the Power Cord You will need to assemble them as shown in Figure 1 1 Attach the Power Cord and switch on the power as shown in Figure 1 2 Feed the Foot Switc...

Page 4: ...stock roll on the Roll Bar with one side against the upright of the remaining roll guide Place it on the Roll Bar with the loose end of the stock feeding underneath the roll Figure 2 2 Section 2 Load...

Page 5: ...that there is downward pressure on the inside of the roll This helps prevent application alignment problems near the end of a roll Figure 2 3 5 Place the removed Roll Guide back on the Roll Bar and s...

Page 6: ...k forward and then push it into the Feed Area from the back of the printer The labels will come out just underneath the Peel Edge Figure 2 5 8 Pull approximately 12 inches of label stock out beyond th...

Page 7: ...r a detailed diagram of the Liner Idler Roller positions Note This procedure assumes that the first 12 inches of labels will not be applied to the container using the Label Applicator Of course you ma...

Page 8: ...oughly centered on the label stock Figure 2 9 12 Push the Liner Idler Roller into the clamped position Figure 2 10 13 The labels are now ready for application Note Position the Label Applicator on the...

Page 9: ...l them away from the label stock and tighten the thumbscrews When the thumbscrews are tight you can still move the guides Note Guides can be removed and swapped to accommodate narrower labels To accom...

Page 10: ...Container Guides 1 Lift the Container Pressure Arm to a height well above the imagined height of the container Figure 3 1 2 Position the Container Idler Roller so that the container is at the highest...

Page 11: ...els for each it may be useful to record the distance between the edge of the label stock and the container guides for each job using the Position Scale Figure 3 4 5 Once the Container Guides are in th...

Page 12: ...rm right or left until it is roughly centered on the container Push down on the arm until the roller on the end of the arm touches the container Remove the container Push down the arm approximately 1...

Page 13: ...es can be saved in the unit s memory These distances are represented by nine different memory locations F1 F9 F 0 represents the single label application mode By choosing the desired memory location d...

Page 14: ...f back label 2 3 Subtract the distance between the labels on the liner the distance between the labels while they are still attached to the roll from the value received in step 2 Example If your bottl...

Page 15: ...button while you switch on the unit 3 While the unit is booting up a will appear as the first digit of the firmware version number on the display F Set the Mode of Container Roller Motor By default t...

Page 16: ...16 AP360 362 Label Applicator Section 5 Label Path Diagram Label Path Container Drive Roller Container Idler Roller Peel Edge Liner Drive Roller Liner Idler Roller Label Path Diagram...

Page 17: ...your label straight if you angle the container idler roller to correspond with the angel of the taper For example if you normally apply labels to the bottle with both sides of the container idler roll...

Page 18: ...ntainer rollers Periodically clean the top of the sensor with a Q tip and alcohol Swapping Flipping the label container guide positions to accommodate narrower labels You can swap the positions of the...

Page 19: ...mensions 340 mmW x 226 mmH x 328 mmD 13 4 W x 8 9 H x 12 9 D Label width 19 1mm to 209 6mm 0 75 to 8 25 Label height length 19 1mm to 609 6mm 0 75 to 24 00 Warranty 2 years after product registration...

Page 20: ...20 AP360 362 Label Applicator P N 511218 101609...

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