Prime-Line E-2402 Manual Download Page 19

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L. F.

~ Remove Key Plug from Plug Housing ~

7. Use the un-notched end of the plastic plug follower tool, push out the key plug
from the back end of the plug housing,

MAINTAINING CONSTANT PRESURE OF

THE PLUG FOLLOWER AGAINST THE KEY PLUG.

Note: Key must be turned horizontally, driver pin chamber standing vertically.

1/24/2013

Summary of Contents for E-2402

Page 4: ...1 L F 1 24 2013 E 2402 ...

Page 5: ...ll off knob Remove Exterior Knob from Door 1 Insert key and turn to the right 1 4 turn 3 O clock position 2 Using the flat remover tool depress the spring loaded clip on the neck of the knob and pull the knob off the shank ...

Page 6: ...3 L F 1 24 2013 Remove Key from Exterior Knob 4 Turn the key back 1 4 turn to the left 12 O clock position and remove the key from the knob ...

Page 7: ...end of the tool to pry off the Clip Ring on the back end of the cylinder lock CAREFUL NOT TO PULL OUT KEY PLUG Remove Cylinder Lock from Exterior Knob 5 Push on the keyway to remove the cylinder lock through the back end of the knob ...

Page 8: ...on 8 Rotate the plug housing and key to the left 1 4 turn Driver pin chamber should be pointing to the left 9 O clock position 9 Use the un notched end of the plastic plug follower tool push out the key plug from the back end of the plug housing DO NOT PULL OUT THE PLUG PUSH IT MAINTAIN CONSTANT PRESURE OF THE PLUG FOLLOWER AGAINST THE KEY PLUG 1 24 2013 ...

Page 9: ...ld tumbler pins Remove Key Plug from Plug Housing NOTE Push out key plug do not pull out Driver pins hidden in driver pin chamber will fall out Keep constant presure of the plastic tool against the end of the key plug LEAVE TOOL INSIDE HOUSING ...

Page 10: ... to reassemble Insert New Pin Tumblers into Key Plug 11 Insert the new key into the key plug then drop in the new pins as illustrated on the yellow insert pointed ends down Top of Pins should be flush with top of key plug housing when key is fully inserted ...

Page 11: ... key still inserted into the key plug hold the driver pin chamber at the 9 O clock position reinsert the key plug into the plug housing with the key head standing vertically in the 12 O clock position MAINTAIN CONSTANT PRESURE OF THE KEY PLUG AGAINST THE PLUG FOLLOWER ...

Page 12: ...9 L F 1 24 2013 14 Turn back key to align with driver pin chamber then remove key Secure Clip Ring and Remove Key 13 Snap clip ring back onto end of key plug PRIOR TO REMOVING KEY ...

Page 13: ...0 L F 1 24 2013 Reinsert Cylinder Lock into Exterior Knob 15 Squeeze down the spring loaded shield on top of the driver chamber then reinsert the cylinder lock into the neck of the knob keyway end first ...

Page 14: ...the Project Complete shank back into place Press down the spring loaded lock clip if necessary Remount Knob onto Shank 16 Align the slotted opening on the knob in direction of the spring loaded lock clip on the shank then rest it on the tip of the shank to prepare the key and cylinder position ...

Page 15: ...L F 1 24 2013 E 2402 ...

Page 16: ... F 1 24 2013 2 Stand the cylinder face down on table remove the cylinder lock stop screw then lift out the cylinder lock from housing Remove Deadbolt Cylinder 1 Remove deadbolt thumbturn cylinder from door ...

Page 17: ...PLUG DOES NOT SLIDE OUT OF THE PLUG HOUSING Disassemble Cylinder Lock 3 Stand the cylinder lock on end with tailpiece up depress lock pin with wire tool unscrew threaded cap and remove tailpiece cut washer threaded cap from plug housing ...

Page 18: ...5 Remove Lock Pin and Spring from key plug then set aside MAKE SURE THE KEY PLUG DOES NOT SLIDE OUT OF THE PLUG HOUSING 6 Insert the existing key into the key plug and give it a 1 4 turn to the right MAKE SURE THE KEY PLUG DOES NOT SLIDE OUT OF THE PLUG HOUSING 1 24 2013 ...

Page 19: ...hed end of the plastic plug follower tool push out the key plug from the back end of the plug housing MAINTAINING CONSTANT PRESURE OF THE PLUG FOLLOWER AGAINST THE KEY PLUG Note Key must be turned horizontally driver pin chamber standing vertically 1 24 2013 ...

Page 20: ...ed ends down Top of Pins should be flush with top of key plug housing when key is fully inserted 9 Insert the new key into the key plug then drop in the new pins as illustrated on Install New Tumbler Pins 8 Dump out pin tumblers and discard ...

Page 21: ...INING CONSTANT PRESURE OF THE KEY PLUG AGAINST THE PLUG FOLLOWER TOOL Reinsert Key Plug into Plug Housing 10 a With the new key still inserted into the key plug 10 b Hold the plug housing at the 9 O clock position Horizontal facing left 10 c Reinsert the key plug w key inserted into the plug housing with the key at the 12 O clock position Key goes in Standing Vertically ...

Page 22: ...omplete 13 Drop the cylinder lock back into the outside cylinder housing Reassemble Cylinder Lock and Install 12 Stand the cylinder lock on end unscrew cap drop spring and pin in hole mount tailpiece cut washer and cap using the wire tool to depress spring loaded pin ...