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www.pridemobility.com

Jazzy 600

I X .   C A R E   A N D   M A I N T E N A N C E

Battery Replacement

A battery wiring diagram is printed on a decal located on the front battery tray. See VII. “Batteries and Charging” for

correct battery specifications.

WARNING! Prevent injury. Do not replace battery when seat is occupied.

WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds.

Wear goggles and gloves when handling batteries and wash hands after handling.

WARNING! Power chair batteries are heavy. See specifications table. If you are unable to lift that

much weight, be sure to get help. Lifting beyond your capacity can result in personal injury.

To replace the batteries:

1. Turn off power to the controller.

2. Make sure that the power chair is in drive mode. See IV “Your Power Chair.”

3. Turn the rear shroud fasteners one-quarter turn (in any direction.) See figure 28.

4. Remove the rear shroud.

5. Disconnect the battery harness from the back battery.

6. Remove the retaining pin and lift off the front cover using the foot platform bracket. See figure 15.

7. Slide the battery tray forward.

8. Disconnect the battery harness from the front battery.

9. Undo the hook and loop straps from both batteries.

10. Remove the batteries.

11. Replace with new batteries.

12. Fasten the hook and loop straps around both batteries.

13. Connect the battery harness to the front battery according to the battery wiring diagram. See figure 29.

WARNING! Prevent injury. Make sure you tighten the fasteners so that the connections are secure.

14. Slide the battery tray back into the power base.

15. Connect the battery harness to the back battery.

16. Reinstall the front cover.

17. Reinstall the rear shroud.

18. Charge the batteries. See VII. “Batteries and Charging.”

Summary of Contents for Jazzy 600 Series

Page 1: ...Exeter PA St Catharines ON 1 800 800 8586 www pridemobility com Owner s Manual ...

Page 2: ...esignated procedures can cause either personal injury component damage or malfunction black symbol on yellow triangle with black border MANDATORY These actions should be performed as specified Failure to perform mandatory actions can cause injury to personnel and or damage to equipment white symbol on blue dot PROHIBITED These actions should be prohibited These actions should not be performed at a...

Page 3: ...I OPERATION 34 IX CARE AND MAINTENANCE 45 X WARRANTY 51 C O N T E N T S Thisowner smanualiscompiledfromthelatestspecificationsandproductinformationavailableatthetimeofpublication We reserve the right to make changes as they become necessary Any changes to our products may cause slight variations betweentheillustrationsandexplanationsinthismanualandtheproductyouhavepurchased ...

Page 4: ...s in this manual and those located on yourpowerchaircan lead to personal injury and ordamage to the powerchair including voiding the warranty PURCHASER S AGREEMENT By accepting delivery of this product you promise that you will not change alter or modify this product or remove or renderinoperableorunsafeanyguards shields orothersafetyfeaturesofthisproduct fail refuse orneglecttoinstall any retrofi...

Page 5: ...terviews stories recreationideas dailylivingtips productandfundinginformation andinteractive message boards These message boards invite you to communicate with other Pride customers as well as Pride represen tatives who are available to assist you with any questions or concerns you may have MyauthorizedPrideProvider Name _____________________________________________________________________________...

Page 6: ... and in drive mode Place unit on level ground and stand behind or to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode Unlocked and in freewheel mode Battery Configuration T Terminal Post Connect Red wire to T with Connect Black wire to T with PRODUCT SAFETY SYMBOLS Thesymbolsbelowareusedonthepowerchairtoidentifywarnings mandatoryactions andprohibitedactions ...

Page 7: ... Maintain and store in a clean and dry condition Removal of grounding prong can create electrical hazard If necessary properly install an approved 3 pronged adapter to an electrical outlet having 2 pronged plug access Failure to heed could result in personal injury and or property damage Prevent personal injury and equipment damage Do not connect an extension cord to the AC DC converter or the bat...

Page 8: ...epractice Simplytakeyourtimeandyouwillsoonbeinfullandconfidentcontrolasyoumaneuverthroughdoorways on and off of elevators up and down ramps and over moderate terrain Belowaresomeprecautions tips andothersafetyconsiderationsthatwillhelptheuserbecomeaccustomedtooperating the power chair safely Modifications Pridehasdesignedandengineeredyourpowerchairtoprovidemaximummobilityandutility Awiderangeofacc...

Page 9: ...omeramps may have turning switchbacks 180 degree turns that require you to have good cornering skills on your power chair n Proceed with extreme caution as you approach the downgrade of a ramp or other incline n Takewideswingswithyourpowerchair sfrontwheelsaroundanytightcorners Ifyoudothat thepowerchair srear wheels will follow a wide arc not cut the corner short and not bump into or get hung up o...

Page 10: ...erregenerativebrakingslowsthevehicletonearstop orwhenpoweris removed from the system for any reason Cornering Information Whileyourpowerchairisequippedwithfourcasterwheels excessivelyhighcorneringspeedscanstillcreatethepossibil ityoftipping Factorswhichaffectthepossibilityoftippinginclude butarenotlimitedto corneringspeed steeringangle how sharply you are turning uneven road surfaces inclined road...

Page 11: ...soil grass and gravel Feel free to use your power chair safely on lawns and in park areas n Reduce your power chair s speed when driving on uneven terrain and or soft surfaces n Avoidtallgrassthatcanentangletherunninggear n Avoid loosely packed gravel and sand n If you feel unsure about a driving surface avoid that surface Stationary Obstacles Steps Curbs etc Proceed with extreme caution when driv...

Page 12: ...d during transfer and causing injury WARNING Avoid using your armrests for weight bearing purposes Such use may cause the power chair to tip and cause personal injury WARNING Avoid putting all of your weight on the foot riggings Such use may cause the power chair to tip and cause personal injury Doors n Determine if the door opens toward or away from you n Driveyourpowerchairgentlyandslowlyforward...

Page 13: ...it is in a moving vehicle Personal injury and or property damage may result WARNING Always be sure your power chair and its batteries are properly secured when it is being transported Failure to do so may result in personal injury and or damage to your power chair Reaching and Bending Neverreach lean orbendwhiledrivingyourpowerchair Ifitisabsolutelynecessarytoreach lean orbendwhileseated on your p...

Page 14: ...iption Drugs Physical Limitations Usersmustexercisecareandcommonsensewhenoperatingapowerchair Thisincludesawarenessofsafetyissueswhen taking prescribed or over the counter drugs or when the user has specific physical limitations WARNING Consult your physician if you are taking prescribed or over the counter medication or if you have certain physical limitations Some medications and limitations may...

Page 15: ... is affected by EMI RFI what kind of motion should I expect This is hard to predict It would depend on a number of factors n Strength of the radio waves n Construction of the power chair n Position of the power chair whether it is on level ground or on an incline n Whether or not the power chair is in motion An affected power chair s movement can be erratic It may move by itself or come to a sudde...

Page 16: ... important to be alert to this possibility Your power chair meets or exceeds an immunity level of at least 20 V m What can I do to reduce the risk that my power chair could be affected by EMI RFI Here are some precautions you can take n Do not turn on or use hand held personal communications devices such as citizens band CB radios and cellular phones while the power chair is on n Be aware of nearb...

Page 17: ...earmrests seatback andseatbase Thepowerbaseassemblyincludestwomotor brakeassemblies two drive wheels four caster wheels two batteries and wiring harnesses See figure 5 6 and 7 SEATBACK REAR SHROUD DRIVE WHEEL CASTER WHEEL Figure 5 The Jazzy 600 POWERBASE ASSEMBLY SEAT ASSEMBLY JOYSTICK FOOTRIGGING FOOT PLATFORM SHOWN SEAT BASE SEATBACK RELEASELEVER ARMRESTS CONTROLLER FLIGHT SHOWN CASTER WHEEL MAN...

Page 18: ... Length 38 25in withswing awayfootrests Width 23 5 in SeatingOptions Medium BackSeat standard LimitedReclineHigh BackSeat optional FullReclineHigh BackSeat optional SynergySeat optional Tru BalanceSeat optional Drivetrain Twomotor mid wheeldrive Batteries Two12 volt NF 22batteries Range Up to 25 miles BatteryCharger 4 amp onboard standard 5 amp off board optional Electronics 75 ampPrideFlightContr...

Page 19: ... the battery tray The controller connector s are located inside the power base See figure 7 Ammeter The ammeter displays the charger s current output in amps SeeVII Batteries and Charging Charger Power Cord Receptacle This is where the charger power cord plugs into the onboard battery charger See VII BatteriesandCharging Motor Connectors VSI Only This is where the controller connects to the motors...

Page 20: ...todisablethecontroller duringcharging SeeVIII Operation Controller Connector Remote Plus FLIGHT Only This is where the controller connects to the power module Figure 7 Jazzy 600 Electrical Components BATTERY CONNECTOR CHARGERPOWER CORDRECEPTACLE CHARGERCIRCUITFUSE ONBOARD BATTERY CHARGER MAINCIRCUITBREAKER AMMETER FLIGHTPOWERMODULE REMOTE PLUS IS SIMILAR MOTOR CONNECTORS CHARGERINHIBITCONNECTOR BA...

Page 21: ...iculttomoveineitherdirection slightlyrockthepowerchairbackandforth Thelevershouldthenmoveto thedesiredposition WARNING It is important to remember that when your power chair is in freewheel mode the braking system is disengaged I V Y O U R P O W E R C H A I R Figure 9 Freewheel Mode Drive Disengaged Figure 8 Drive Mode Drive Engaged MANUALFREEWHEELLEVER MANUALFREEWHEELLEVER MainCircuitBreaker Them...

Page 22: ...powerchairthataredesignedtobedisassembledand assembledbyanenduserorbyaqualifiedcaregiverbeforeusingtheproductormakingcomfortadjustments V A S S E M B L Y ARMRESTANGLE ADJUSTMENT SEAT INSTALLATION ARMREST WIDTH ADJUSTMENT Figure 10 Jazzy 600 Assembly View standard seating system shown TIRE TUBEREPLACEMENT FOOT PLATFORM HEIGHT DEPTH ADJUSTMENT SEATHEIGHT ANGLEADJUSTMENT CONTROLLER POSITION FOOT PLAT...

Page 23: ...l injury or damage to the chair To install the seat 1 Tilt the seat back and slide the rear extrusion onto the rear trapeze bar See figure 11 3 Lower the front extrusion onto the power seat base or front trapeze bar until the seat locks into place 4 Flip the seat latch safety down WARNING Make sure the seat latch safety is flipped down before using your power chair 5 Install the controller into on...

Page 24: ... the power chair before making any adjustments Youmayneedthefollowingtomakecomfortadjustments n metric standard socket set and ratchet n adjustablewrench n thread lock Seat Height and Seat Angle Adjustment Youcanchangetheseatheighttooneoffourpositionsin1 in increments by raising the front and rear trapeze bars If you raise or lower only one trapeze bar front or rear you can also change the seat ba...

Page 25: ...ofmounting holes Youmustmovebothextrusionsthesamenumber of holes either forward or backwards See figure 13 5 Fasten the extrusions back onto the bottom of the seat 6 Reinstalltheseat 7 Reconnectthecontroller Seatback Angle Adjustment Ifyourpowerchairisequippedwithanadjustableseatback you can adjust it to four 4 different angles 90 102 105 or 107 To adjust the seatback angle 1 Removetheadjustingscr...

Page 26: ...To raise or lower the foot platform 1 Remove the quick release fasteners from the foot platform bracket See figure 15 2 Raise or lower the foot platform to the desired height 3 Reinstall the quick release fasteners into the foot plat formbracketandtighten Foot Platform Depth To adjust the foot platform depth 1 Remove the quick release fasteners from the foot platform bracket See figure 15 2 Move t...

Page 27: ...osition Youcanpositionthecontrollerforeitherleft handorright hand use WARNING Do not place the controller cable so that it can be pinched in the seat frame or the power base frame To change the controller position 1 Turn the rear shroud fasteners one quarter turn See figure6 2 Remove the rear shroud 3 Unplugthecontrollerconnector s fromthepowerbase 4 Cut the wire tie s securing the controller cabl...

Page 28: ... 2 Move the leg rest to the desired angle To adjust the ELR length 1 Remove the two adjustment screws from the side of each leg rest extension 2 Slide the leg rest up or down to the desired length 3 Reinstallthetwoadjustmentscrews Heavy Duty Drop in Leg Rests You can adjust the forward back position as well as the length of the heavy duty drop in leg rests See figure 20 To adjust the forward back ...

Page 29: ...e desired position 3 Reinstallthehardware To change foot plate position B 1 Remove the hardware 2 Move the foot plate to the desired position 3 Reinstallthehardware To change foot plate tilt C 1 Loosen the hardware 2 Tilt the foot plate to the desired position 3 Tightenthehardware To change foot plate angle D 1 Turn the setscrew clockwise to decrease the angle 2 Turn the setscrew counterclockwise ...

Page 30: ...ed plug access Failure to heed could result in personal injury and or property damage PROHIBITED Never use an extension cord to plug in your battery charger Plug the charger directly into a properly wired standard wall outlet Tochargethebatteriesusingtheonboardcharger 1 Positiontherearofyourpowerchairclosetoastandardwalloutlet 2 Becertainthecontrollerpoweristurnedoffandthefreewheelleversareintheen...

Page 31: ...ropsasitapproachesafullcharge Whenthebatteryisfullycharged theamperagefromthechargerisnearlyatzero This is how the charger maintains a charge but does not overcharge the battery CanIuseadifferentbatterycharger Youshouldusethechargersuppliedwiththepowerchair Itisthesafest mostefficienttooltochargethebatteries Wedo not recommend using other types of chargers e g an automotive battery charger NOTE Yo...

Page 32: ...recharge AGM and Gel Cell batteries should be charged as often as possible Theydonothavea memory likenickel cadmiumbatteries We work closely with our battery manufacturer to provide a battery that best suits your power chair s specific demands FreshbatteriesarriveregularlyatPrideandarepromptlyshippedwithafullcharge Duringshipping thebatteriesencoun tertemperatureextremesthatmayinfluenceinitialperf...

Page 33: ...rtation AGM and Gel Cell batteries are designed for application in power chairs and other mobility vehicles These batteries are FederalAviationAdministration FAA approved allowingsafetransportationonaircraft buses andtrains asthereisno danger of spillage or leakage We suggest you contact the carrier s ticket counter in advance to determine that carrier s specificrequirements Whataboutshipping If y...

Page 34: ...g But if it is programmed incorrectly or outside of the safe limits as determined by your healthcare professional it can create a dangerous situation Only the power chair manufacturer an authorized representative of the manufacturer or a trained service technician should program the controller The FLIGHT consists of 1 joystick 2 keypad 3 off boardcharger programmingsocket 4 controllerconnector 5 c...

Page 35: ...es a fault in the FLIGHT or the electrical system Refer to FLIGHT Error Codes n Ripple side to side of lights The joystick was not in theneutralpositionwhenthecontrollerwas powered on If you get ripple side to side of lights turn off the controller allowthejoysticktoreturntotheneutralpo sition thenturnonthecontroller NOTE If you still get ripple side to side of lights contact your authorized Pride...

Page 36: ...ated self test features which search for potential problems at a rate of 100 times per second If the FLIGHT detects a problem eitherinitsowncircuitsorinthepowerchair selectricalsystem itmaystopthepowerchair dependingontheseverityof theproblem TheFLIGHTisdesignedtomaximizetheuser ssafetyunderallnormalconditions Thetablebelowidentifies the individual error codes Error codes are displayed as a rapid ...

Page 37: ... affect speed acceleration deceleration and braking But if it is programmed incorrectly or outside of the safe limits as determined by your healthcare professional it can create a dangerous situation Only the power chair manufacturer an autho rized representative of the manufacturer or a trained service technician should program the controller The VSI consists of 1 joystick 2 keypad 3 off boardcha...

Page 38: ...l andelectricalsystemOK NOTE When the batteries approach a discharged state the first red light will begin to slowly flash remind ing you the batteries need to be charged immediately n Rapid flash of lights Indicates a fault in the VSI or the electrical system Refer to VSI Error Codes n Ripple side to side of lights The joystick was not in the neutral position when the controller was turned on If ...

Page 39: ... full forward position until the VSI beeps 3 Pull the joystick to the full rearward position until the VSI beeps 4 Release the joystick There should be a long beep 5 The VSI is now unlocked NOTE If the above procedure fails to either lock or unlock the VSI contact your authorized Pride Provider Off board Charger Programming Socket The off board charger programming socket is located on the front of...

Page 40: ...times per second If the VSI detects a problem either in its own circuits or in the power chair s electrical system it may decide to stop the power chair depending on the severity oftheproblem TheVSIisdesignedtomaximizetheuser ssafetyunderallnormalconditions Thetablebelowidentifies theindividualerrorcodes Errorcodesaredisplayedasarapidflashingofthebatteryconditionmeterlights Ifyougetone of these er...

Page 41: ...nal it can create a dangerous situation Only the power chair manufacturer an authorized repre sentative of the manufacturer or a trained service technician should program the controller Remote Plus The Remote Plus consists of the following 1 joystick 2 keypad 3 controllercommunicationscable 4 off boardcharger programmingsocket Joystick Thejoystickcontrolsthedirectionandspeedofyourpower chair Wheny...

Page 42: ...ectedspeed Figure 27 Remote Plus Keypad NOTE We recommend that the first few times you operate your power chair you have your speed on the slowest setting until you become familiar with your new power chair Horn Key The horn key activates the horn Battery Condition Meter The battery condition meter is a 10 segment illuminated display located in front of the joystick When the lights are on it indic...

Page 43: ...dcharger programmingsocketislocatedonthefrontoftheRemotePlus Ifyouuseanoff boardcharger the charger current should not exceed 12 amps Contact your authorized Pride Provider for more information WARNING Only chargers with Neutrik NC3MX plugs should be connected to the off board charger programming socket See your authorized Pride Provider for more information NOTE Changes to the programming can onl...

Page 44: ...dentifies the individual error codes probable causes and possible solutions If you get one of these error codes contact your authorized Pride Provider FLASHING LIGHTS DIAGNOSIS SOLUTION 10 High Battery Voltage Check batteries 9 Solenoid Brake Fault Check motor brake wiring 8 Possible Controller Fault See authorized Pride Provider 7 Possible Joystick Fault See authorized Pride Provider 6 InhibitAct...

Page 45: ... are found take your power chair to your authorized Pride Provider Temperature n Someofthepartsofyourpowerchairaresusceptibletoextremechangesintemperature Alwayskeepyourpowerchairbetween thetemperaturesof18 Fand122 F n Inextremelycoldtemperaturesthebatteriesmayfreeze Thespecifictemperatureatwhichtheyfreezedependsonanumberof factors suchasbatterycharge usage andcompositionofthebatteries e g AGMorGe...

Page 46: ...placethejoystickintheneutralposition andpowertheunitbackon Ifaproblemstillexistswithyour joystick sperformance contactyourauthorizedPrideProvider n Checkthebrakes Thistestshouldbecarriedoutonalevelsurfacewithatleastthreefeetofclearancearoundyourpowerchair To check the brakes 1 Turn on the controller and turn down the speed level of your power chair 2 After one second check the battery condition me...

Page 47: ...f your chair is equipped with a solid tire insert then you must replace the whole wheel assembly Replacement tires tubes and wheel assemblies are readily availablethroughyourauthorizedPrideProvider WARNING To avoid possible injury be sure that the controller s power is turned off and the power chair is not in freewheel mode before performing this procedure WARNING Completely deflate the tire befor...

Page 48: ...n drive mode See IV Your Power Chair 3 Turn the rear shroud fasteners one quarter turn in any direction See figure 28 4 Remove the rear shroud 5 Disconnect the battery harness from the back battery 6 Remove the retaining pin and lift off the front cover using the foot platform bracket See figure 15 7 Slide the battery tray forward 8 Disconnect the battery harness from the front battery 9 Undo the ...

Page 49: ...Jazzy 600 www pridemobility com 49 BATTERYWIRINGDIAGRAMLABEL I X C A R E A N D M A I N T E N A N C E Figure 29 Battery Installation REARSHROUDFASTENERS REARSHROUD FRONT BATTERY BACK BATTERY ...

Page 50: ...n wheel assemblies n Does not power up n Powers up but does not move Corrective Maintenance If the battery condition meter does not light up when you turn on the power n Check the harness connections Make sure they are tight n Check the circuit breaker Reset it if necessary n Check the battery connections If the above conditions prove normal you can load test the batteries with a battery load test...

Page 51: ...ing brackets 18 MONTH LIMITED WARRANTY Foreighteen 18 monthsfromthedateofpurchase Pridewillrepairorreplaceatouroptiontotheoriginalpurchaser free of charge any of the following parts found upon examination by an authorized representative of Pride to be defective in materialand orworkmanship n Motor gearboxassembly n Power seat actuator ONE YEAR LIMITED WARRANTY For one 1 year from the date of purch...

Page 52: ...shipping damage incurred while submitting parts for repair or replace mentaretheresponsibilityofthepurchaser Failuretofollowtheinstructions warnings andnotesintheowner s manualandthoselocatedonyourPrideproductcan result in personal injury or product damage and will void Pride s product warranty There is no other express warranty IMPLIED WARRANTIES Impliedwarranties includingthoseofmerchantabilitya...

Page 53: ...Jazzy 600 www pridemobility com 53 N O T E S ...

Page 54: ...54 www pridemobility com Jazzy 600 N O T E S ...

Page 55: ...y inspected your power chair The following checkmarks indicate that it has been test driven and inspected FitandFinish Performance Inclusion of all Parts Model ______________ Serial ______________ Pride keeps a more detailed report on file at the factory Date Inspected Inspector 1 In Quality Control Joystick Serial Controller Serial ...

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